engine NISSAN TIIDA 2007 Service Repair Manual

EC-1046
< BASIC INSPECTION >[K9K]
INSPECTION AND ADJUSTMENT
Pump (Volumetric Control Valve) Check]
INFOID:0000000001162518
NOTE:
CONDITIONS PRIOR TO TEST
- The entire low pressure system must be in good condition.
- Check the sealing of the high pressure pipes and unions.
CAUSE
- Not enough or no rail pressure during starting.
- Rail reference pressure during starting, minimum 15 000 kPa (150 bar, 153 kg/cm
2, 2175 psi).
1.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE)-I
Refer to EC-1110, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 2
NO >> Replace high pressure supply pump.
2.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE)-II
 Reconnect all harness connectors disconnected.
 Turn ignition switch ON.
 Select “DATA MONITOR” mode with CONSULT-III.
 Check that the “FUEL FLOW S/V CU” indication when the cranking engine.
Is the excitation current between 0.6 - 1.0A?
YES >> GO TO 6.
NO >> GO TO 3.
3.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE) POWER SUPPLY
1. Turn ignition switch OFF.
2. Disconnect high pressure supply pump (volumetric control valve) harness connector.
3. Turn ignition switch ON.
4. Check the voltage between high pressure supply pump (volumetric control valve) harness connector and
ground.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
 IPDM E/R
 Harness for open or short between ECM and high pressure supply pump (volumetric control valve)
 Harness for open or short between IPDM E/R and high pressure supply pump (volumetric control valve)
>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE) OUTPUT SIGNAL CIR-
CUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between high pressure supply pump (volumetric control valve) harness connector
and ECM harness connector.
High pressure supply pump
(volumetric control valve)
Ground Voltage
Connector Terminal
F54 1 Ground Battery voltage

INSPECTION AND ADJUSTMENT
EC-1047
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4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK ENGINE CONDITION
Start engine.
Is the engine start?
YES >> GO TO 7.
NO >> GO TO 9.
7.CHECK ENGINE CONDITION
 Check that the oil level is correct and that the engine coolant temperature is normal operation temperature
60°C (140°F)
 Engine running at idle speed.
- Select “HIGH PRES CIRCUIT LEAK TEST” in “ACTIVE TEST” mode with CONSULT-III.
- Engine will perform 4 acceleration cycles.
- Select “DATA MONITOR” mode with CONSULT-III.
- Check that the “RAIL PRES SET” and “RAIL PRESSURE” indication.
- Does “RAIL PRESSURER” follow “RAIL PRES SET” at ± 5000 kPa(50 bar, 51 kg/cm
2, 725 psi) during the
phase of the 4 acceleration cycles?
NOTE:
If the rail pressure does not reach the setpoint there is an fuel injector leak that is too great or the pressure sig-
nal is incorrect.
Is the inspection result normal?
YES >> GO TO 11.
NO >> GO TO 8.
8.CHECK RAIL HIGH PRESSURE CONTROL CIRCUIT
Carry out TEST 5.
>> GO TO 11.
9.CHECK ENGINE CONDITION
 Check that the oil level is correct.
 Select “DATA MONITOR” mode with CONSULT-III.
 Check that the “RAIL PRES SET” and “RAIL PRESSURE” indication.
 Does “RAIL PRESSURER” follow “RAIL PRES SET” when the cranking engine.
NOTE:
If the rail pressure does not reach the setpoint there is an fuel injector leak that is too great or the pressure sig-
nal is incorrect.
Is the inspection result normal?
YES >> GO TO 11.
NO >> GO TO 10.
10.CHECK MAJOR LEAK IN FUEL INJECTOR/FUEL INJECTORS OPEN
Carry out TEST 6.
>> GO TO 11.
11 .INSPECTION END
High pressure supply pump (volumetric control valve) OK.
High pressure supply pump
(volumetric control valve)ECM
Continuity
Connector Terminal Connector Terminal
F54 2 F11 50 Existed

EC-1048
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INSPECTION AND ADJUSTMENT
>>INSPECTION END
BASIC INSPECTION : Special Repair Requirement (TEST 5: Rail High Pressure Reg-
ulation Check)
INFOID:0000000001162519
NOTE:
 If contaminants (swarf) can be seen in the transparent return pipe, the entire fuel injection system (fuel injec-
tors, pump, rail, high pressure pipes and all return pipes) must be replaced.
CONDITIONS PRIOR TO TEST
- Engine coolant temperature between 80 - 90°C (176 - 194°F).
- All the electrical load are switched off.
- Air conditioning is switched off.
- The tank is at least half-full.
- The pipe connections and unions have been checked.
- Check the sealing of the high pressure pipes and unions.
CAUSE
- Rail pressure variations around the setpoint.
- The rail reference pressure is not reached.
- Rough idle.
- Possibly noisy combustion.
1.CHECK AIR BUBBLES
1. Start engine
2. Are there large air bubbles in the transparent supply pipe going to the pump?
Is the inspection result normal?
YES >> Check low pressure system.
NO >> GO TO 2.
2.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE)-I
Disconnect high pressure supply pump (volumetric control valve) harness connector.
Does the engine stop?
YES >> GO TO 3.
NO >> Replace high pressure supply pump (the high pressure supply pump [volumetric control valve]
remains open mechanically).
3.CHECK HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE)-I
1. Reconnect high pressure supply pump (volumetric control valve) harness connector.
2. Turn ignition switch OFF and wait at least 30 seconds.
3. Start engine.
4. Disconnect high pressure supply pump (pressure control valve) harness connector.
Does the engine stop?
YES >> GO TO 4.
NO >> Replace high pressure supply pump (the high pressure supply pump [pressure control valve]
remains open mechanically).
4.CHECK FUEL INJECTOR
1. Reconnect high pressure supply pump (pressure control valve) harness connector.
2. Wait at least 30 seconds.
3. Start engine and let it idle speed.
4. Select “DATA MONITOR” mode with CONSULT-III.
5. Check that the “F/FLOW CORR CYL1”, “F/FLOW CORR CYL2”, “F/FLOW CORR CYL3”, “F/FLOW
CORR CYL4” indication.
Are the reference value 0.3 - 1.9?
YES >> GO TO 6.
NO >> GO TO 5.
5.CHECK MAJOR LEAK IN FUEL INJECTOR/FUEL INJECTORS OPEN
Carry out TEST 6.

INSPECTION AND ADJUSTMENT
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>> INSPECTION END
6.CHECK ENGINE CONDITION
 Check that the oil level is correct and that the engine coolant temperature is normal operation tempera-
ture.60°C (140°F)
 Engine running at idle speed.
- Select “HIGH PRES CIRCUIT LEAK TEST” in “ACTIVE TEST” mode with CONSULT-III.
- Engine will perform 4 acceleration cycles.
- Select “DATA MONITOR” mode with CONSULT-III.
- Check that the “RAIL PRES SET” and “RAIL PRESSURE” indication.
- Does “RAIL PRESSURE” follow “RAIL PRES SET” at during the phase of 4 acceleration cycles?
Is the inspection result normal?
YES >> GO TO 22.
NO >> GO TO 7.
7.CHECK ENGINE COOLANT TEMPERATURE AND FUEL TEMPERATURE
1. Select “DATA MONITOR” mode with CONSULT-III.
2. Check that the “FUEL TEMP” indication when operating at idle speed is between 60 - 80°C (140 - 176°F)
3. Check that the “WATER TEMP” indication is between 80 - 90°C (176 - 194°F)
NOTE:
 When the fuel temperature is above 136°C (277°F), the maximum rail pressure is reduced to protect the
plastic pipes.
 When the coolant temperature is above 100°C (212°F), the maximum rail pressure is reduced to protect the
engine.
Are the
“FUEL TEMP” and “WATER TEMP” within the reference value range?
YES >> GO TO 8.
NO >> Check the fuel pump temperature sensor (Refer to EC-1137, "
Component Inspection") or engine
coolant temperature sensor (Refer to EC-1133, "
Component Inspection").
8.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE) POWER SUPPLY
1. Turn ignition switch OFF.
2. Disconnect high pressure supply pump (volumetric control valve) harness connector.
3. Turn ignition switch ON.
4. Check the voltage between high pressure supply pump (volumetric control valve) harness connector and
ground.
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 9.
9.DETECT MALFUNCTIONING PART
Check the following.
 IPDM E/R
 Harness for open or short between ECM and high pressure supply pump (volumetric control valve)
 Harness for open or short between IPDM E/R and high pressure supply pump (volumetric control valve)
>> Repair open circuit or short to ground or short to power in harness or connectors.
10.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE) OUTPUT SIGNAL CIR-
CUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
High pressure supply pump
(volumetric control valve)
Ground Voltage
Connector Terminal
F54 1 Ground Battery voltage

EC-1052
< BASIC INSPECTION >[K9K]
INSPECTION AND ADJUSTMENT
2. Start engine and let it idle speed.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check that the “RAIL PRESSURE” indication under the following conditions.
NOTE:
An unusual combustion noise may be heard.
Is the inspection result normal?
YES >> GO TO 22.
NO >> GO TO 21.
21.CHECK FUEL RAIL PRESSURE-II
1. Turn ignition switch OFF.
2. Replace fuel rail. Refer to EM-281, "
Removal and Installation"
3. Start engine and let it idle speed.
4. Select “DATA MONITOR” mode with CONSULT-III.
5. Check that the “RAIL PRESSURE” indication under the following conditions.
NOTE:
An unusual combustion noise may be heard.
Is the inspection result normal?
YES >> GO TO 22.
NO >> Replace high pressure supply pump.
22.INSPECTION END
High pressure supply pump (volumetric control valve) OK.
>>INSPECTION END
BASIC INSPECTION : Special Repair Requirement (TEST 6: Major Leak in Fuel Injec-
tors/Fuel Injectors Open)
INFOID:0000000001162520
NOTE:
CONDITIONS PRIOR TO TEST
- The entire low pressure system must be in good condition.
- Check the sealing of the high pressure pipes and unions.
- Test 3 High pressure supply pump (pressure control valve) check is OK
- Test 4 High pressure supply pump (volumetric control valve) check is OK
- Test 5 Rail high pressure regulation circuit check is OK.
CAUSE
- Not enough or no rail pressure during starting.
- The engine does not start.
1.CHECK FUEL INJECTOR-I
Refer to EC-1141, "
Component Inspection".
Is the inspection result normal?
CONDITION (ENGINE SPEED) INDICATION
At idle speed 190 - 210 bar
2000 rpm 400 - 500 bar
3000 rpm 500 - 700 bar
4000 rpm 700 - 900 bar
CONDITION (ENGINE SPEED) INDICATION
At idle speed 190 - 210 bar
2000 rpm 400 - 500 bar
3000 rpm 500 - 700 bar
4000 rpm 700 - 900 bar

INSPECTION AND ADJUSTMENT
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YES >> GO TO 2.
NO >> Replace malfunctioning fuel injector.
2.CHECK INTERNAL FUEL TRANSFER PUMP
1. Turn ignition switch OFF.
2. Disconnect the return system connections at the fuel injectors and close off the return pipes so they are
leak-tight.
3. To authorise a 15 second cranking engine and carry out this test it is essential to carry out the following
procedure:
- Disconnect high pressure supply pump (volumetric control valve) harness connector
- Turn ignition switch ON.
- Perform “SAVE DATA FOR CPU REPLC” in WORK SUPPORT mode with CONSULT-III.
- Perform “PRGRM REINITIALIZE” in WORK SUPPORT mode with CONSULT-III.
- Cranking engine for at least 15 seconds (starting speed 250 rpm)
- Perform “WRT DATA AFTR REPLC CPU” in WORK SUPPORT mode with CONSULT-III.
Is the return volume at the fuel injectors more than 20 ml per fuel injector for the starting phase?
NOTE:
 Do not repeat this procedure more than 3 times and wait 30 seconds between each 15 second cranking
engine.
 Then wait 30 minutes before cranking the engine for 3 15 second cycles.
 Follow this instruction so that the starter does not get damaged.
Does the flow measure more than 20ml?
Yes >> Replace malfunctioning fuel injector.
No >> GO TO 3.
3.CHECK FUEL INJECTOR-II
1. Turn ignition switch OFF.
2. Reconnect return pipes.
3. Start Engine.
4. Select “DATA MONITOR” mode with CONSULT-III.
5. Check “RAIL PRESSURE” and “RAIL PRES SET” indication.
6. Does “RAIL PRESSURE” follow “RAIL PRES SET” during the 3 second cranking engine?
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.CHECK GLOW PLUG
1. Turn ignition switch OFF.
2. Remove the glow plugs and check for moisture.
3. If the glow plugs are wet with fuel, it is possible that the fuel injector is leaking.
Are the glow plugs wet with fuel?
Yes >> Replace malfunction fuel injector.
No >> Replace high pressure supply pump.
5.INSPECTION END
Fuel injector system OK.
>>INSPECTION END
BASIC INSPECTION : Special Repair Requirement (TEST 7: Incorrect Fuel Injection
Quantity)
INFOID:0000000001162521
NOTE:
CONDITIONS PRIOR TO TEST
- The entire low pressure system must be in good condition.
- Check the sealing of the high pressure pipes and unions.
- Test 3 High pressure supply pump (pressure control valve) check is OK
- Test 4 High pressure supply pump (volumetric control valve) check is OK
- Test 5 Rail high pressure regulation circuit check is OK.

EC-1054
< BASIC INSPECTION >[K9K]
INSPECTION AND ADJUSTMENT
- All the electrical loads are switched off.
- Air conditioning is switched off.
CAUSE
- The engine runs poorly at idle speed, possibly emits white smoke.
1.CHECK FUEL INJECTOR
Refer to EC-1141, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace malfunctioning fuel injector.
2.CHECK ENGINE COOLANT TEMPERATURE AND FUEL TEMPERATURE
1. Start engine let it idle speed.
2. Select “DATA MONITOR” mode with CONSULT-III.
3. Check “FUEL TEMP” indication is above 60°C (140°F)
4. Check “F/FLOW CORR CYL1“, “F/FLOW CORR CYL2”, “F/FLOW CORR CYL3”, “F/FLOW CORR CYL4”
indication.
Are the reference value 0.3 - 1.9?
YES >> GO TO 3.
NO >> GO TO 4.
3.CHECK INTERNAL FUEL TRANSFER PUMP
1. Turn ignition switch OFF.
2. Disconnect the return system connections at the fuel injectors and close off the return pipes so they are
leak-tight. While the engine is idling, check the return flow rate at the fuel injector. After 5 minutes the
return volume must be between 16 - 24 ml per fuel injector.
Is there more than 24 ml or less than 16 ml of return for each fuel injector?
Yes >> Replace malfunctioning fuel injector.
No >> INSPECTION END
4.CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-267, "
Inspection".
>> INSPECTION END
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description
INFOID:0000000001162522
When replacing ECM, this procedure must be performed.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000001162523
1.PRECONDITIONING
 Connect a CONSULT-III
 Connect a battery charger
 Electric load switch is OFF
 Wait for the engine to cool [engine coolant temperature < 60°C (140°F and air temperature < 50°C (122°F)].
NOTE:
While the ECM is being programmed the cooling fan motors are triggered automatically.
>> GO TO 2.
2.SAVE ECM DATA
Turn ignition switch ON.
Perform “SAVE DATA FOR CPU REPLC” in WORK SUPPORT mode with CONSULT-III.

INSPECTION AND ADJUSTMENT
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>> GO TO 3.
3.REPLACE ECM
Replace ECM.
>> GO TO 4.
4.WRITE ECM DATA
1. Turn ignition switch OFF, wait at least 30 seconds and then turn ON.
2. Perform “PRGRM REINITIALIZE” in WORK SUPPORT mode with CONSULT-III.
3. Perform “WRT DATA AFTR REPLC CPU” in WORK SUPPORT mode with CONSULT-III.
4. Perform initialization of NATS system and registration of all NATS ignition key IDs.
Refer to SEC-7, "
ECM RE-COMMUNICATING FUNCTION : Description" (with intelligent key system) or
SEC-83, "
ECM RE-COMMUNICATING FUNCTION : Description" (without intelligent key system).
5. Turn ignition switch OFF, wait at least 30 seconds and then turn ON.
6. Select “DATA MONITOR” mode in ECM with CONSULT-III.
7. Check that the “CODE PROGRAM” indication.
Which is displayed on CONSULT-III?
YES >> GO TO 6.
NO >> GO TO 5.
5.WRITE ECM DATA
1. Perform initialization of NATS system and registration of all NATS ignition key IDs.
Refer to SEC-7, "
ECM RE-COMMUNICATING FUNCTION : Description" (with intelligent key system) or
SEC-83, "
ECM RE-COMMUNICATING FUNCTION : Description" (without intelligent key system).
2. Turn ignition switch OFF, wait at least 30 seconds and then turn ON.
3. Select “DATA MONITOR” mode in ECM with CONSULT-III.
4. Check that the “CODE PROGRAM” indication.
Which is displayed on CONSULT-III?
YES >> GO TO 6.
NO >> Repeat above steps.
6.PERFORM VIN REGISTRATION
1. Start engine and warm it up to normal operating temperature.
NOTE:
The start-up phase may last up to 30 seconds.
2. Turn ignition switch OFF, wait at least 30 seconds and then turn ON.
3. Perform “VIN REGISTRATION” in WORK SUPPORT mode with CONSULT-III.
4. Follow the instruction of CONSULT-III display.
NOTE:
After replace ECM, stored DTC may appear on other control unit. Clear the malfunction memory of these
control unit.
>> END
EGR VOLUME CONTROL VALVE CLOSED POSITION LEARNING
EGR VOLUME CONTROL VALVE CLOSED POSITION LEARNING : Description
INFOID:0000000001162524
EGR Volume Control Valve Closed Position Learning is an operation to learn the fully closed position of the
EGR volume control valve by monitoring the EGR volume control valve control position sensor output signal.
EGR VOLUME CONTROL VALVE CLOSED POSITION LEARNING : Special Repair
Requirement
INFOID:0000000001162525
1.START
1. Turn ignition switch ON.
2. Perform “EGR ADAPTIVES” in WORK SUPPORT mode with CONSULT-III.

EC-1056
< BASIC INSPECTION >[K9K]
INSPECTION AND ADJUSTMENT
3. Turn ignition switch OFF.and wait at least 30 seconds.
4. Start engine and let it idle.
5. Select “DATA MONITOR” mode with CONSULT-III.
6. Check that the “NEW EGR/V OFFSET” and “LAST EGR/V OFSET” indication.
>> END 0.75V < NEW EGR/V OFFSET = LAST EGR/V OFSET < 1.5V

ENGINE CONTROL SYSTEM
EC-1057
< FUNCTION DIAGNOSIS >[K9K]
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FUNCTION DIAGNOSIS
ENGINE CONTROL SYSTEM
System DiagramINFOID:0000000001162526
1. Mass air flow sensor 2. Intake air temperature sensor 3. Turbocharger boost sensor
4. Throttle position sensor 5. EGR volume control valve control
position sensor 6. Turbocharger boost control solenoid
valve
7. High pressure supply pump (volu-
metric control valve)8. High pressure supply pump (pres-
sure control valve)9. Fuel rail pressure sensor
10. Fuel pump temperature sensor 11. Glow plug 12. Engine coolant temperature sensor
13. Crankshaft position sensor 14. Camshaft position sensor 15. Barometric pressure sensor
16. Refrigerant pressure sensor 17. Accelerator pedal position sensor 18. ASCD clutch switch
19. Brake switch 20. CAN communication 21. Glow plug
22. Fuel tank 23. Fuel pump 24. Fuel filter
25. High pressure supply pump 26. High pressure supply pump (internal
transfer pump)27. High pressure supply pump (volu-
metric control valve)
28. High pressure supply pump (high
pressure pump)29. High pressure supply pump (pres-
sure control valve)30. Mass air flow sensor (with intake air
temperature sensor)
31. Compressor 32. Charge air cooler 33. Electric throttle control actuator
JMBIA0418ZZ