engine NISSAN TIIDA 2007 Service Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2007, Model line: TIIDA, Model: NISSAN TIIDA 2007Pages: 5883, PDF Size: 78.95 MB
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![NISSAN TIIDA 2007 Service Repair Manual EC-1286
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ENGINE SMOKES WHEN STARTED
ENGINE SMOKES WHEN STARTED
DescriptionINFOID:0000000001162733
CHART 18: ENGINE SMOKES WHEN STARTED
Diagnosis ProcedureINFOID:0000000001162 NISSAN TIIDA 2007 Service Repair Manual EC-1286
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ENGINE SMOKES WHEN STARTED
ENGINE SMOKES WHEN STARTED
DescriptionINFOID:0000000001162733
CHART 18: ENGINE SMOKES WHEN STARTED
Diagnosis ProcedureINFOID:0000000001162](/img/5/57395/w960_57395-2634.png)
EC-1286
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ENGINE SMOKES WHEN STARTED
ENGINE SMOKES WHEN STARTED
DescriptionINFOID:0000000001162733
CHART 18: ENGINE SMOKES WHEN STARTED
Diagnosis ProcedureINFOID:0000000001162734
1.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
2.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Ye s > > G O T O 3 .
No >> Top up the oil.
3.CHECK FUEL PUMP TEMPERATURE SENSOR
Check fuel pump temperature sensor. Refer to EC-1137, "
Component Inspection".
Is the inspection result normal?
Ye s > > G O T O 4 .
No >> Repair or replace.
4.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check engine coolant temperature sensor. Refer to EC-1133, "
Component Inspection".
Is the inspection result normal?
Ye s > > G O T O 5 .
No >> Repair or replace.
5.CHECK COOLING SYSTEM
Check the cooling system. Refer to CO-53, "
Troubleshooting Chart".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace.
6.CHECK HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE)
Perform the TEST 3: HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE). Refer to EC-1044,
"BASIC INSPECTION : Special Repair Requirement [TEST 3: High Pressure Supply Pump (Pressure Control
Valve) Check]".
>> GO TO 7.
7.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE)
Perform the TEST 4: HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE). Refer to EC-
1045, "BASIC INSPECTION : Special Repair Requirement [TEST 4: High Pressure Supply Pump (Volumetric
Control Valve) Check]".
>> GO TO 8.
8.CHECK RAIL HIGH PRESSURE CONTROL CIRCUIT
Perform the TEST 5: RAIL HIGH PRESSURE CONTROL CIRCUIT CHECK. Refer to EC-1048, "
BASIC
INSPECTION : Special Repair Requirement (TEST 5: Rail High Pressure Regulation Check)".
>>INSPECTION END
Page 2636 of 5883
![NISSAN TIIDA 2007 Service Repair Manual ENGINE EMITS BLUE SMOKE
EC-1287
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ENGINE EMITS BLUE SMOKE
DescriptionINFOID:0000000001162735
CHART 19: ENGINE EMITS BLUE SMOKE
Diagnosis Proced NISSAN TIIDA 2007 Service Repair Manual ENGINE EMITS BLUE SMOKE
EC-1287
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DescriptionINFOID:0000000001162735
CHART 19: ENGINE EMITS BLUE SMOKE
Diagnosis Proced](/img/5/57395/w960_57395-2635.png)
ENGINE EMITS BLUE SMOKE
EC-1287
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ENGINE EMITS BLUE SMOKE
DescriptionINFOID:0000000001162735
CHART 19: ENGINE EMITS BLUE SMOKE
Diagnosis ProcedureINFOID:0000000001162736
1.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
2.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Yes >> GO TO 3.
No >> Top up the oil.
3.CHECK FUEL
Check that the fuel reservoir is correctly filled and with the right fuel.
>> GO TO 4.
4.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check engine coolant temperature sensor. Refer to EC-1133, "
Component Inspection".
Is the inspection result normal?
Yes >> GO TO 5.
No >> Repair or replace.
5.CHECK AIR INTAKE SYSTEM
Check air intake system. Refer to EM-269, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace air intake system.
6.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace.
7.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace.
8.CHECK TURBOCHARGER
Check that the turbocharger is working properly. Refer to EC-1195, "
Diagnosis Procedure".
Is the turbocharger correct?
Yes >> GO TO 9.
No >> Repair or replace.
9.CHECK EGR SYSTEM
Check EGR system. Refer to EC-1202, "
Diagnosis Procedure".
Page 2637 of 5883
![NISSAN TIIDA 2007 Service Repair Manual EC-1288
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ENGINE EMITS BLUE SMOKE
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair or replace.
10.CHECK CATALYTIC CONVERTER
Is the catalytic converter clogged or NISSAN TIIDA 2007 Service Repair Manual EC-1288
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ENGINE EMITS BLUE SMOKE
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair or replace.
10.CHECK CATALYTIC CONVERTER
Is the catalytic converter clogged or](/img/5/57395/w960_57395-2636.png)
EC-1288
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ENGINE EMITS BLUE SMOKE
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair or replace.
10.CHECK CATALYTIC CONVERTER
Is the catalytic converter clogged or deteriorated?
Is the inspection result normal?
YES >> GO TO 11.
NO >> Repair or replace.
11 .CHECK HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE)
Perform the TEST 3: HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE). Refer to EC-1044,
"BASIC INSPECTION : Special Repair Requirement [TEST 3: High Pressure Supply Pump (Pressure Control
Valve) Check]".
>> GO TO 12.
12.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE)
Perform the TEST 4: HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE). Refer to EC-
1045, "BASIC INSPECTION : Special Repair Requirement [TEST 4: High Pressure Supply Pump (Volumetric
Control Valve) Check]".
>> GO TO 13.
13.CHECK RAIL HIGH PRESSURE CONTROL CIRCUIT
Perform the TEST 5: RAIL HIGH PRESSURE CONTROL CIRCUIT CHECK. Refer to EC-1048, "
BASIC
INSPECTION : Special Repair Requirement (TEST 5: Rail High Pressure Regulation Check)".
>> GO TO 14.
14.CHECK MAJOR LEAK IN FUEL INJECTOR/FUEL INJECTORS OPEN
Perform the TEST 6: MAJOR LEAK IN FUEL INJECTOR/FUEL INJECTORS OPEN. Refer to EC-1052,
"BASIC INSPECTION : Special Repair Requirement (TEST 6: Major Leak in Fuel Injectors/Fuel Injectors
Open)".
>> GO TO 15.
15.CHECK INCORRECT FUEL INJECTION QUANTITY
Perform the TEST 7: INCORRECT FUEL INJECTION QUANTITY. Refer to EC-1053, "
BASIC INSPECTION :
Special Repair Requirement (TEST 7: Incorrect Fuel Injection Quantity)".
>> GO TO 16.
16.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-1106, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 17.
NO >> Repair or replace harness or connector.
17.CHECK WIRING HARNESS
Visually check the condition of the engine wiring harness.
Is the inspection result normal?
YES >>INSPECTION END
NO >> Repair or replace harness or connector.
Page 2638 of 5883
![NISSAN TIIDA 2007 Service Repair Manual ENGINE SMOKES WHEN REVVED
EC-1289
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ENGINE SMOKES WHEN REVVED
DescriptionINFOID:0000000001162737
CHART 20: ENGINE SMOKES WHEN REVVED
Diagnosis NISSAN TIIDA 2007 Service Repair Manual ENGINE SMOKES WHEN REVVED
EC-1289
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ENGINE SMOKES WHEN REVVED
DescriptionINFOID:0000000001162737
CHART 20: ENGINE SMOKES WHEN REVVED
Diagnosis](/img/5/57395/w960_57395-2637.png)
ENGINE SMOKES WHEN REVVED
EC-1289
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ENGINE SMOKES WHEN REVVED
DescriptionINFOID:0000000001162737
CHART 20: ENGINE SMOKES WHEN REVVED
Diagnosis ProcedureINFOID:0000000001162738
1.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
2.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Yes >> GO TO 3.
No >> Top up the oil.
3.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-1133, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace harness or connector.
4.CHECK WIRING HARNESS
Visually check the condition of the engine wiring harness.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harness or connector.
5.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
Is the inspection result normal?
YES >>INSPECTION END
NO >> Repair or replace.
Page 2639 of 5883
![NISSAN TIIDA 2007 Service Repair Manual EC-1290
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ENGINE EMITS WHITE SMOKE (ESPECIALLY WHEN STARTING)
ENGINE EMITS WHITE SMOKE (ESPECIALLY WHEN STARTING)
DescriptionINFOID:0000000001162739
CHART 21: ENGINE EMITS WHI NISSAN TIIDA 2007 Service Repair Manual EC-1290
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ENGINE EMITS WHITE SMOKE (ESPECIALLY WHEN STARTING)
ENGINE EMITS WHITE SMOKE (ESPECIALLY WHEN STARTING)
DescriptionINFOID:0000000001162739
CHART 21: ENGINE EMITS WHI](/img/5/57395/w960_57395-2638.png)
EC-1290
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ENGINE EMITS WHITE SMOKE (ESPECIALLY WHEN STARTING)
ENGINE EMITS WHITE SMOKE (ESPECIALLY WHEN STARTING)
DescriptionINFOID:0000000001162739
CHART 21: ENGINE EMITS WHITE SMOKE (ESPECIALLY WHEN STARTING)
Diagnosis ProcedureINFOID:0000000001162740
1.CHECK FUEL
Check that the fuel reservoir is correctly filled and with the right fuel.
>> GO TO 2.
2.CHECK COOLING SYSTEM
Check the cooling system. Refer to CO-53, "
Troubleshooting Chart".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace.
3.CHECK GLOW SYSTEM
Check the glow system. Refer to EC-1156, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace glow system. Refer to EM-279, "
Removal and Installation"
4.CHECK MAJOR LEAK IN FUEL INJECTOR/FUEL INJECTORS OPEN
Perform the TEST 6: MAJOR LEAK IN FUEL INJECTOR/FUEL INJECTORS OPEN. Refer to EC-1052,
"BASIC INSPECTION : Special Repair Requirement (TEST 6: Major Leak in Fuel Injectors/Fuel Injectors
Open)".
>> GO TO 5.
5.CHECK INCORRECT FUEL INJECTION QUANTITY
Perform the TEST 7: INCORRECT FUEL INJECTION QUANTITY. Refer to EC-1053, "
BASIC INSPECTION :
Special Repair Requirement (TEST 7: Incorrect Fuel Injection Quantity)".
>>INSPECTION END
Page 2640 of 5883
![NISSAN TIIDA 2007 Service Repair Manual EMISSION CONTROL NOT SATISFACTORY
EC-1291
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EMISSION CONTROL NOT SATISFACTORY
DescriptionINFOID:0000000001162741
CHART 22: EMISSION CONTROL NOT NISSAN TIIDA 2007 Service Repair Manual EMISSION CONTROL NOT SATISFACTORY
EC-1291
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EMISSION CONTROL NOT SATISFACTORY
DescriptionINFOID:0000000001162741
CHART 22: EMISSION CONTROL NOT](/img/5/57395/w960_57395-2639.png)
EMISSION CONTROL NOT SATISFACTORY
EC-1291
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EMISSION CONTROL NOT SATISFACTORY
DescriptionINFOID:0000000001162741
CHART 22: EMISSION CONTROL NOT SATISFACTORY
Diagnosis ProcedureINFOID:0000000001162742
1.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-1106, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace harness or connector.
2.CHECK WIRING HARNESS
Visually check the condition of the engine wiring harness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness or connector.
3.CHECK AIR INTAKE SYSTEM
Check air intake system. Refer to EM-269, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace air intake system.
4.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace.
5.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace.
6.CHECK TURBOCHARGER
Check that the turbocharger is working properly. Refer to EC-1195, "
Diagnosis Procedure".
Is the turbocharger correct?
Yes >> GO TO 7.
No >> Repair or replace.
7.CHECK EGR SYSTEM
Check EGR system. Refer to EC-1202, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace.
8.CHECK HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE)
Perform the TEST 3: HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE). Refer to EC-1044,
"BASIC INSPECTION : Special Repair Requirement [TEST 3: High Pressure Supply Pump (Pressure Control
Valve) Check]".
>> GO TO 9.
Page 2642 of 5883
![NISSAN TIIDA 2007 Service Repair Manual PRECAUTIONS
EC-1293
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:000000 NISSAN TIIDA 2007 Service Repair Manual PRECAUTIONS
EC-1293
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:000000](/img/5/57395/w960_57395-2641.png)
PRECAUTIONS
EC-1293
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000001706108
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
Precaution for Procedure without Cowl Top CoverINFOID:0000000001162744
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
On Board Diagnostic (OBD) System of EngineINFOID:0000000001162745
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of
a malfunction causing emission deterioration.
CAUTION:
Be sure to turn the ignition switch OFF and disconnect the battery negative cable before any repair
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MI to light up.
Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to XX-XX, "*****"
.
Be sure to route and secure the harnesses properly after work. The interference of the harness with
a bracket, etc. may cause the MI to light up due to the short circuit.
Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to the malfunction of the fuel system, etc.
Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM before
returning the vehicle to the customer.
PIIB3706J
Page 2643 of 5883
![NISSAN TIIDA 2007 Service Repair Manual EC-1294
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PRECAUTIONS
General Precautions
INFOID:0000000001162746
Always use a 12 volt battery as power source.
Do not attempt to disconnect battery cables while engine is
running. NISSAN TIIDA 2007 Service Repair Manual EC-1294
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PRECAUTIONS
General Precautions
INFOID:0000000001162746
Always use a 12 volt battery as power source.
Do not attempt to disconnect battery cables while engine is
running.](/img/5/57395/w960_57395-2642.png)
EC-1294
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PRECAUTIONS
General Precautions
INFOID:0000000001162746
Always use a 12 volt battery as power source.
Do not attempt to disconnect battery cables while engine is
running.
Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF, wait 3 minutes and discon-
nect battery negative cable. Failure to do so may damage the
ECM because battery voltage is applied to ECM even if igni-
tion switch is turned OFF.
Before removing parts, turn ignition switch OFF and then dis-
connect battery negative cable.
Do not disassemble ECM.
When connecting ECM harness connector, fasten (A) it
securely with levers (1) as far as they will go as shown in the
figure.
-ECM (2)
-Loosen (B)
When connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM pin
terminal, when connecting pin connectors.
Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge) volt-
age to develop in coil and condenser, thus resulting in dam-
age to IC's.
Keep engine control system harness at least 10cm (4 in) away
from adjacent harness, to prevent engine control system mal-
functions due to receiving external noise, degraded operation
of IC's, etc.
Keep engine control system parts and harness dry.
Handle mass air flow sensor carefully to avoid damage.
Do not disassemble mass air flow sensor.
Do not clean mass air flow sensor with any type of detergent.
Even a slight leak in the air intake system can cause serious incidents.
Do not shock or jar the camshaft position sensor, crankshaft position sensor.
SEF289H
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Page 2644 of 5883
![NISSAN TIIDA 2007 Service Repair Manual PRECAUTIONS
EC-1295
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When measuring ECM signals with a circuit tester, never allow
the two tester probes to contact.
Accidental contact of probes wi NISSAN TIIDA 2007 Service Repair Manual PRECAUTIONS
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When measuring ECM signals with a circuit tester, never allow
the two tester probes to contact.
Accidental contact of probes wi](/img/5/57395/w960_57395-2643.png)
PRECAUTIONS
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When measuring ECM signals with a circuit tester, never allow
the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
Do not use ECM ground terminals when measuring input/out-
put voltage. Doing so may result in damage to the ECM's tran-
sistor. Use a ground other than ECM terminals, such as the
ground.
Do not disassemble fuel pump.
If NG, take proper action.
Do not disassemble fuel injector.
If NG, replace fuel injector.
Do not depress accelerator pedal when staring.
Immediately after staring, do not rev up engine unnecessarily.
Do not rev up engine just prior to shutdown.
When installing C.B. ham radio or a mobile phone, be sure to
observe the following as it may adversely affect electronic
control systems depending on installation location.
-Keep the antenna as far as possible from the electronic con-
trol units.
-Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
-Adjust the antenna and feeder line so that the standingwave
radio can be kept smaller.
-Be sure to ground the radio to vehicle body.
SEF348N
SEF709Y
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Page 2645 of 5883
![NISSAN TIIDA 2007 Service Repair Manual EC-1296
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PRECAUTIONS
Cylinder NO.1 is at the flywheel end.
-1: Crankshaft pulley
ENGINE RUNNING
No work should be carried out on the hydraulic system while engine is running.
Rem NISSAN TIIDA 2007 Service Repair Manual EC-1296
< PRECAUTION >[K9K]
PRECAUTIONS
Cylinder NO.1 is at the flywheel end.
-1: Crankshaft pulley
ENGINE RUNNING
No work should be carried out on the hydraulic system while engine is running.
Rem](/img/5/57395/w960_57395-2644.png)
EC-1296
< PRECAUTION >[K9K]
PRECAUTIONS
Cylinder NO.1 is at the flywheel end.
-1: Crankshaft pulley
ENGINE RUNNING
No work should be carried out on the hydraulic system while engine is running.
Remember that fuel pressure values in hydraulic circuit can reach up to 1,600 bar.
Keep hands or face (particularly eyes) out of any high pressure leak.
Recall that fuel is dangerous for health.
FUEL RAIL PRESSURE SENSOR
Under warranty, do not remove the fuel rail pressure sensor from the rail.
Do not try to measure the resistance of the fuel rail pressure sensor. This test is destructive for the
internal components.
FUEL INJECTOR
Fuel injectors are driven by over 100V.
FUEL injector electronics are polarised. In case of intervention on wiring harness, do not
invertwires. It is destructive for the piezo components.
Do not drive the fuel injectors if their body is not connected to the battery ground (risk ofelectro-
static discharge). For instance, fuel injector body have to be in contact with cylinder.
Piezo fuel injector connector must not be unplugged while engine is running. Risk of majordamage
to the engine (fuel injector could stay opened).
CleanlinessINFOID:0000000001162747
Cleanliness
RISKS ASSOCIATED WITH CONTAMINATION
The high pressure direct injection system is highly sensitive to contamination. The risks associated withcon-
tamination are:
damage to or destruction of the high pressure injection system,
components jamming,
components losing seal integrity.
All After-Sales operations must be performed under very clean conditions. This means that no impurities (par-
ticles a few microns in size) should have entered the system during dismantling.
The cleanliness principle must be applied from the filter to the fuel injectors.
What are the sources of contamination?
metal or plastic chips,
paint,
fibres:
- from cardboard,
- from brushes,
- from paper,
- from clothing,
- from cloths,
foreign bodies such as hair,
ambient air
etc.
NOTE:
Cleaning the engine using a high pressure washer is prohibited because of the risk of damaging connections.
In addition, moisture may collect in the connectors and create electrical connection malfunction.
INSTRUCTIONS TO BE FOLLOWED BEFORE CARRYING OUT ANY WORK
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