filter NISSAN TIIDA 2011 Service Manual Online

DTC P0456 EVAP CONTROL SYSTEMEC-877
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
2. Apply 12 volts DC to EVAP canister vent control valve (3). The
valve will close. (Continue to apply 12 volts until the end of test.)
- EVAP control system pressure sensor (1)
- EVAP canister (2)
3. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg),
then remove pump and EVAP service port adapter.
CAUTION:
• Never use compressed air or a high pressure pump.
• Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to EC-526, "
Description".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
8.CHECK DRAIN FILTER
Refer to EC-880, "
Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Replace drain filter.
9.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
• EVAP canister vent control valve is installed properly. Refer to FL-16, "
Removal and Installation (MR18DE)".
• EVAP canister vent control valve. Refer to EC-840, "
Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> Repair or replace EVAP canister vent control valve and O-ring.
10.CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent c ontrol valve and EVAP control system pressure sensor
attached.
BBIA0693E
SEF200U
Revision: May 2010 2011 Versa

EC-880
< SERVICE INFORMATION >[MR18DE]
DTC P0456 EVAP CONTROL SYSTEM
NG >> Replace fuel level sensor unit.
25.CHECK INTERMITTENT INCIDENT
Refer to EC-632
.
>> INSPECTION END
Component InspectionINFOID:0000000006342043
DRAIN FILTER
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Blow air into port A and check t hat it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage.
7. If NG, replace drain filter.
PBIB3641E
Revision: May 2010 2011 Versa

EM-1
ENGINE
C
DE
F
G H
I
J
K L
M
SECTION EM
A
EM
N
O P
CONTENTS
ENGINE MECHANICAL
HR16DE
PRECAUTION ....... ........................................
4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution for Procedure without Cowl Top Cover ......4
Precaution for Drain Coolant .....................................4
Precaution for Disconnecting Fuel Piping ........... ......4
Precaution for Removal and Disassembly ................5
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
5
Precaution for Assembly and Installation ..................5
Parts Requiring Angular Tightening ..........................5
Precaution for Liquid Gasket ............................... ......5
PREPARATION ............................................7
PREPARATION .............................................. .....7
Special Service Tools .......................................... ......7
Commercial Service Tools ........................................8
SYMPTOM DIAGNOSIS ..............................11
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
11
NVH Troubleshooting - Engine Noise ................. ....11
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
12
ON-VEHICLE MAINTENANCE ....................13
DRIVE BELTS ................................................ ....13
Checking ............................................................. ....13
Tension Adjustment ................................................13
Removal and Installation .........................................14
AIR CLEANER FILTER .................................. ....16
Removal and Installation .........................................16
SPARK PLUG ...................................................17
Exploded View ..................................................... ....17
Removal and Installation .........................................17
CAMSHAFT VALVE CLEARANCE ..................19
Inspection and Adjustment ......................................19
COMPRESSION PRESSURE ...........................22
Inspection ................................................................22
ON-VEHICLE REPAIR .................................23
DRIVE BELT IDLER PULLEY ..........................23
Exploded View ..................................................... ....23
Removal and Installation .........................................23
AIR CLEANER AND AIR DUCT .......................25
Exploded View .........................................................25
Removal and Installation .........................................25
Inspection ................................................................26
INTAKE MANIFOLD .........................................27
Exploded View .........................................................27
Removal and Installation .........................................27
EXHAUST MANIFOLD ......................................30
Exploded View .........................................................30
Removal and Installation .........................................30
FUEL INJECTOR AND FUEL TUBE ................33
Exploded View .........................................................33
Removal and Installation .........................................33
Inspection ................................................................37
OIL PAN (LOWER) ...........................................39
Exploded View .........................................................39
Removal and Installation .........................................39
Inspection ................................................................41
OIL PAN (UPPER) AND OIL STRAINER .........42
Component ..............................................................42
Removal and Installation .........................................42
Inspection ................................................................45
Revision: May 2010 2011 Versa

EM-2
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .........................................................
46
Exploded View ........................................................46
Removal and Installation ........................................46
TIMING CHAIN ............................................... ...49
Exploded View ..................................................... ...49
Removal and Installation ........................................49
Inspection ...............................................................57
CAMSHAFT .......................................................59
Exploded View ..................................................... ...59
Removal and Installation ........................................59
Inspection ...............................................................65
OIL SEAL ...........................................................70
VALVE OIL SEAL .................................................. ...70
VALVE OIL SEAL : Removal and Installation .........70
FRONT OIL SEAL .................................................. ...70
FRONT OIL SEAL : Removal and Installation ........71
REAR OIL SEAL .................................................... ...71
REAR OIL SEAL : Removal and Installation ..........71
CYLINDER HEAD ........................................... ...73
Removal and Installation ..................................... ...73
Disassembly and Assembly ....................................76
REMOVAL AND INSTALLATION ...............82
ENGINE ASSEMBLY ...................................... ...82
Exploded View ..................................................... ...82
Removal and Installation ........................................82
Inspection ...............................................................85
DISASSEMBLY AND ASSEMBLY .............87
ENGINE STAND SETTING ............................. ...87
Setting ................................................................. ...87
ENGINE UNIT ....................................................88
Disassembly ........................................................ ...88
Assembly ................................................................88
CYLINDER BLOCK ...........................................89
Exploded View ..................................................... ...89
Disassembly and Assembly ....................................90
Inspection ...............................................................97
HOW TO SELECT PISTON AND BEARING ...106
Description ........................................................... ..106
Connecting Rod Bearing .......................................106
Main Bearing .........................................................108
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................ ..
111
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... .
111
General Specification .......................................... ..111
Drive Belts ............................................................ .111
Spark Plug ............................................................112
Exhaust Manifold ..................................................112
Camshaft ...............................................................112
Cylinder Head .......................................................114
Cylinder Block .......................................................116
Connecting Rod Bearing .......................................119
Main Bearing .........................................................120
MR18DE
SERVICE INFORMATION .. .......................
122
PRECAUTIONS .............................................. ..122
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
122
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
122
Precaution for Procedure without Cowl Top Cover .123
Precaution for Drain Coolant .................................123
Precaution for Disconnecting Fuel Piping ............ .123
Precaution for Removal and Disassembly ............123
Precaution for Inspection, Repair and Replace-
ment ......................................................................
123
Precaution for Assembly and Installation ............. .123
Parts Requiring Angular Tightening ......................124
Precaution for Liquid Gasket .................................124
PREPARATION ................................................126
Special Service Tool ............................................ .126
Commercial Service Tool ......................................128
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................
130
NVH Troubleshooting - Engine Noise .................. .130
Use the Chart Below to Help You Find the Cause
of the Symptom .................................................... .
131
DRIVE BELTS ..................................................132
Component .......................................................... .132
Checking Drive Belts .............................................132
Tension Adjustment ..............................................132
Removal and Installation .......................................132
Component .......................................................... .133
Removal and Installation of Drive Belt Auto Ten-
sioner ....................................................................
133
AIR CLEANER AND AIR DUCT .......................135
Component .......................................................... .135
Removal and Installation .......................................135
Changing Air Cleaner Filter ...................................136
INTAKE MANIFOLD ....................................... ..137
Component .......................................................... .137
Removal and Installation .......................................137
Inspection ............................................................. .139
EXHAUST MANIFOLD .....................................141
Component .......................................................... .141
Removal and Installation .......................................141
Revision: May 2010 2011 Versa

EM-16
< ON-VEHICLE MAINTENANCE >[HR16DE]
AIR CLEANER FILTER
AIR CLEANER FILTER
Removal and InstallationINFOID:0000000005930927
REMOVAL
1. Push the tabs (A) of both ends of the air cleaner cover (1) into
the inside (B).
2. Pull up the air cleaner cover (1) and remove it (C).
3. Remove air cleaner filter (1) and holder (2) assembly from the air cleaner case.
4. Remove the air cleaner filter (1) from the holder (2).
INSPECTION AFTER REMOVAL
It is necessary to replace the air cleaner filter at the recommended intervals, more often under dusty driving
conditions. Refer to MA-9, "
Introduction of Periodic Maintenance".
INSTALLATION
Installation is in the reverse order of removal.
• Install the air cleaner cover (1) in the direction shown.
• Air cleaner filter (2)
• Holder (3)
PBIC3557J
PBIC3558J
PBIC3559J
Revision: May 2010 2011 Versa

AIR CLEANER AND AIR DUCTEM-25
< ON-VEHICLE REPAIR > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
AIR CLEANER AND AIR DUCT
Exploded ViewINFOID:0000000005930934
Removal and InstallationINFOID:0000000005930935
REMOVAL
1. Remove the battery. Refer to
SC-7, "Removal and Installation".
2. Remove the air duct (front).
3. Remove the air cleaner filter from the air cleaner case. Refer to EM-16, "
Removal and Installation".
4. Remove the air duct (inlet) from the air cleaner case.
5. Remove the PCV hose.
6. Remove the air duct. • Add marks as necessary for easier installation.
7. Disconnect harness connector from mass air flow sensor.
8. Remove air cleaner case.
9. Remove the mass air flow sensor from the air cleaner case, if necessary. CAUTION:
• Handle mass air flow sensor carefully and avoid impacts.
• Never touch sensor part.
INSTALLATION
Installation is in the reverse order of removal.
1. Air cleaner filter 2. Mass air flow sensor 3. O-ring
4. Holder 5. Air cleaner cover 6. Air duct
7. PCV hose 8. Clip 9. Air duct (front)
10. Grommet 11. Air duct (inlet) 12. Grommet
13. Air cleaner case
A. To electric throttle control actuator B. To rocker cover
PBIC3645E
Revision: May 2010 2011 Versa

OIL PAN (LOWER)EM-39
< ON-VEHICLE REPAIR > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
OIL PAN (LOWER)
Exploded ViewINFOID:0000000005930944
Removal and InstallationINFOID:0000000005930945
REMOVAL
WARNING:
• Be careful not to burn yourself, as the engine oil is hot.
• Prolonged and repeated
contact with used engine oil may cau se skin cancer; try to avoid direct skin
contact with used oil. If skin contact is made, w ash thoroughly with soap or hand cleaner as soon as
possible.
1. Drain engine oil. Refer to LU-8, "
Draining".
2. Remove the oil pan (lower) with the following procedure.
1. Rear oil seal 2. O-ring3. Oil pan (upper)
4. Chain tensioner 5. Oil pump drive chain6. Crankshaft sprocket
7. Oil pump sprocket 8. Oil pan drain plug9. Washer
10. Oil pan (lower) 11. Oil filter stud bolt12. Oil filter
A. Refer to EM-49
B. Refer to LU-9C. Oil pan side
AWBIA0785GB
Revision: May 2010 2011 Versa

EM-42
< ON-VEHICLE REPAIR >[HR16DE]
OIL PAN (UPPER) AND OIL STRAINER
OIL PAN (UPPER) AND OIL STRAINER
ComponentINFOID:0000000005930947
Removal and InstallationINFOID:0000000005930948
NOTE:
The oil strainer and oil pump are included in the oil pan (upper). Individual disassembly is prohibited.
REMOVAL
1. Remove engine and transaxle assembly from the vehicle, and then separate engine and transaxle. Refer
to EM-82, "
Removal and Installation".
2. Install engine assembly to widely use engine stand. Refer to EM-87, "
Setting".
3. Drain engine oil. Refer to LU-8, "
Draining".
4. Remove the oil pan (lower). Refer to EM-39, "
Removal and Installation".
5. Remove oil level gauge.
6. Remove front cover and timing chain. Refer to EM-49, "
Removal and Installation".
7. Remove oil pump sprocket and crankshaft sprocket together with oil pump drive chain. Refer to EM-49,
"Exploded View".
8. Remove oil pan (upper) using the following procedure.
1. Rear oil seal 2. O-ring 3. Oil pan (upper)
4. Chain tensioner 5. Oil pump drive chain 6. Crankshaft sprocket
7. Oil pump sprocket 8. Oil pan drain plug 9. Washer
10. Oil pan (lower) 11. Oil filter stud bolt 12. Oil filter
A. Refer to EM-49
B. Refer to LU-9C. Oil pan side
AWBIA0785GB
Revision: May 2010 2011 Versa

CAMSHAFTEM-59
< ON-VEHICLE REPAIR > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
CAMSHAFT
Exploded ViewINFOID:0000000005930954
Removal and InstallationINFOID:0000000005930955
CAUTION:
The rotation direction in the
text indicates all directions seen from the engine front.
REMOVAL
1. Remove timing chain. Refer to EM-49, "Removal and Installation".
2. Remove camshaft position sensor (PHASE) from rear end of cylinder head. CAUTION:
Handle it carefully and avoid impacts.
1. Camshaft bracket (No. 2 to 5) 2. Camshaft bracket (No.1) 3. Camshaft sprocket (EXH)
4. Camshaft sprocket (INT) 5. Cylinder head 6. Oil filter (for intake valve timing control)
7. Washer 8. Plug 9. Intake valve timing control solenoid valve
10. O-ring 11. O-ring 12. Camshaft position sensor (PHASE)
13. Valve lifter 14. Camshaft (INT) 15. Camshaft (EXH)
A. Refer to Installation procedure
PBIC3672E
Revision: May 2010 2011 Versa

EM-62
< ON-VEHICLE REPAIR >[HR16DE]
CAMSHAFT
5. Remove camshaft sprocket (INT) bolt and camshaft sprocket
(INT) (1).
CAUTION:
• Hold the camshaft hexagonal part (A), and then secure the
camshaft.
• Never rotate crankshaft and camshaft separately, so as
not to contact valve with pist on in the following steps.
6. Remove camshaft brackets (No. 2 to 5). • Loosen bolts in several steps in the reverse of the order
shown.
NOTE:
The camshaft bracket (No. 1) has been already removed.
7. Remove camshaft (EXH).
8. Remove camshaft (INT). CAUTION:
Never damage the signal plate of rear end.
9. Remove valve lifter. • Identify installation positions, and store them without mixing them up.
10. Remove intake valve timing control solenoid valve (1).
11. Remove the generator and bracket, if necessary, then remove the plug (2), washer and oil filter. Refer to SC-25, "
Removal and
Installation".
CAUTION:
Discard the washer, do not reuse.
INSTALLATION
1. Install the oil filter (1) and new washer (2). • The oil filter is assembled to the plug (3), and then install it tothe cylinder head.
CAUTION:
Do not reuse the washer, install a new washer.
2. Install intake valve timing control solenoid valve. • Insert it straightly into the cylinder head.
• Tighten bolts after placing it completely.
ALBIA0665ZZ
A : EXH side
B: INT side
: Engine front
PBIC3686E
PBIC3692E
PBIC3695E
Revision: May 2010 2011 Versa