fuel cap NISSAN X-TRAIL 2001 Service Repair Manual

PRECAUTIONS
EM-5
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[QR]PRECAUTIONSPFP:00001
Precautions for Drain Engine CoolantEBS00KN0
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingEBS00KN1
●Before starting work, make sure no fire or spark producing items are in the work area.
●Release fuel pressure before disassembly.
●After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyEBS00KN2
●When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations.
●Exercise maximum care to avoid damage to mating or sliding surfaces.
●Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
●Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.
●When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified.
Precautions for Inspection, Repair and ReplacementEBS00KN3
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precautions for Assembly and InstallationEBS00MRZ
●Use torque wrench to tighten bolts or nuts to specification.
●When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.
●Replace with new gasket, packing, oil seal or O-ring.
●Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction
and blockage.
●Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
●Release air within route when refilling after draining coolant.
●Before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine
stopped). Then mark sure that there are no leaks at fuel line connections.
●After repairing, start engine and increase engine speed to check coolant, fuel, oil, and exhaust systems
for leakage.
Parts Requiring Angular TighteningEBS00KN5
●Use an angle wrench for the final tightening of the following engine parts.
–Cylinder head bolts
–Lower cylinder block bolts
–Connecting rod cap bolts
–Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular
tightening)
●Do not use a torque value for final tightening.
●The torque value for these parts are for a preliminary step.
●Ensure thread and seat surfaces are clean and coated with engine oil.

EM-18
[QR]
INTAKE MANIFOLD
5. Disconnect fuel hose quick connector on engine side.
●Using tool of quick connector release (here in after “release”),
perform the following steps to disconnect quick connector.
a. Remove quick connector cap.
b. With the sleeve side of release facing quick connector, install
release onto fuel tube.
c. Insert release into quick connector until sleeve contacts and
goes no further. Hold the release on that position.
CAUTION:
Inserting the release hard will not disconnect quick connec-
tor. Hold release where it contacts and goes no further.
d. Draw and pull out quick connector straight from fuel tube.
CAUTION:
●Pull quick connector holding A position in illustration.
●Do not pull with lateral force applied. O-ring inside quick connector may be damaged.
●Prepare container and cloth beforehand as fuel will leak out.
●Avoid fire and sparks.
●Be sure to cover openings of disconnected pipes with plug or plastic bag to avoid fuel leakage
and entry of foreign materials.
6. Disconnect fuel hose quick connector at vehicle piping side, perform as follows.
a. Remove quick connector cap.
b. Hold the sides of the connector, push in tubs and pull out the
tube. (The figure is shown for reference only.)
●If the connector and the tube are stuck together, push and pull
several times until they start to move. Then disconnect them
by pulling.
CAUTION:
●The quick connector can be disconnected when the
tabs are completely depressed. Do not twist it more
than necessary.
●Do not use any tools to disconnect the quick connec-
tor.
●Keep the resin tube away from heat. Be especially careful when welding near the tube.
●Prevent acid liquid such as battery electrolyte etc. from getting on the resin tube.
KBIA0268E
KBIA0702E
KBIA0701E
SFE562A

EM-22
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INTAKE MANIFOLD
3. Align center to insert quick connector straightly into fuel tube.
●Insert fuel tube into quick connector until the first spool on fuel
tubes is inserted completely and the second one is positioned
slightly below the quick connectors bottom end.
CAUTION:
●Hold A position in illustration when inserting fuel tube
into quick connector.
●Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
●Insert until you hear a “click” sound and actually feel
the engagement.
●To avoid misidentification of engagement with a similar sound, be sure to perform the next
step.
4. Before clamping fuel hose with hose clamps, pull quick connector hard by hand holding A position. Make
sure it is completely engaged (connected) so that it does not come out from fuel tube.
NOTE:
Recommended pulling force is 50 N (5.1 kg, 11.2 lb).
5. Install quick connector cap on quick connector joint.
●Direct arrow mark on quick connector cap to upper side.
6. Install fuel hose to hose clamp.
Connecting Quick Connector of Fuel Hose (Vehicle side)
Install quick connector as follows.
1. Make sure no foreign substances are deposited in and around tube and quick connector and no damage
on them.
2. Align center to insert quick connector straightly into fuel tube.
●Insert fuel tube until a click is heard.
●Install quick connector cap on quick connector joint. Direct
arrow mark on quick connector cap to upper side.
3. Install fuel hose to hose clamp.
INSPECTION AFTER INSTALLATION
Make sure there is no fuel leakage at connections in the following steps.
1. Apply fuel pressure to fuel lines with turning ignition switch ON (with engine stopped). Then check for fuel
leaks at connections.
2. Start the engine and rev it up and check for fuel leaks at connections.
NOTE:
Use mirrors for checking on invisible points.
CAUTION:
Do not touch the engine immediately after stopped as engine becomes extremely hot.
KBIA0272E
KBIA0298E
PBIC0662E

EM-32
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FUEL INJECTOR AND FUEL TUBE
FUEL INJECTOR AND FUEL TUBE
PFP:16600
Removal and InstallationEBS00KNH
QR20DE
CAUTION:
●Apply new engine oil when installing the parts that specified to do so in the figure.
●Do not remove or disassembly parts unless instructed as shown in the figure.
QR25DE
CAUTION:
●Apply new engine oil when installing the parts that specified to do so in the figure.
KBIA0238E
1. Fuel hose 2. Quick connector cap 3. Sub harness
4. Fuel tube 5. Clip 6. O-ring
7. Fuel injector 8. Insulator
SBIA0247E
1. Fuel hose 2. Quick connector cap 3. Sub harness
4. Fuel tube 5. Clip 6. O-ring
7. Fuel injector 8. Insulator

EM-110
[YD22DDTi]
PRECAUTIONS
[YD22DDTi]PRECAUTIONSPFP:00001
Precautions for Drain Engine CoolantEBS00LQZ
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingEBS00LR0
●Before starting work, make sure no fire or spark producing items are in the work area.
●Release fuel pressure before disassembly.
●After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyEBS00LR1
●When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations.
●Exercise maximum care to avoid damage to mating or sliding surfaces.
●Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
●Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.
●When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified.
Precautions for Inspection, Repair and ReplacementEBS00LR2
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precautions for Assembly and InstallationEBS00LR3
●Use torque wrench to tighten bolts or nuts to specification.
●When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.
●Replace with new liquid gasket, packing, oil seal or O-ring.
●Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage.
●Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, engine oil sliding surfaces well.
●Release air within route when refilling after draining coolant.
●After repairing, start engine and increase engine speed to check engine coolant, fuel, engine oil, and
exhaust systems for leakage.
Parts Requiring Angular TighteningEBS00LR4
●Use an angle wrench for the final tightening of the following engine parts:
–Cylinder head bolts
–Main bearing cap bolts
–Connecting rod cap nuts
–Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular
tightening)
●Do not use a torque value for final tightening.
●The torque value for these parts are for a preliminary step.
●Ensure thread and seat surfaces are clean and coated with engine oil.

EM-156
[YD22DDTi]
ROCKER COVER
ROCKER COVER
PFP:13264
Removal and InstallationEBS00LRQ
REMOVAL
1. Remove charge air cooler cover. Refer to EM-122, "Removal and Installation" .
2. Remove charge air cooler and bracket.
3. Disconnect harness connector from injection nozzle.
4. Following steps below, remove injection tube.
a. Put a paint mark or tag on injection tubes to identify each cylinder.
●Use a fuel-resistant method.
b. Remove injection tubes in order of 2-1-4-3 individually.
CAUTION:
Be careful not to allow leaked fuel to contaminate engine compartment. Especially, ensure to keep
engine mount insulator clear of fuel.
5. Remove injection nozzle oil seal.
●Using a slotted screwdriver, pry flange to remove oil seal.
PBIC0760E
1. Nozzle oil seal 2. Oil filler cap 3. Gasket
4. Rocker cover
PBIC0944E

PREPARATION
EC-29
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PREPARATIONPFP:00002
Special Service ToolsEBS00M07
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsEBS00M08
Tool number
Tool nameDescription
KV10117100
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensors
with 22 mm (0.87 in) hexagon nut
KV10114400
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensors
a: 22 mm (0.87 in)
S-NT379
S-NT636
Tool name Description
Quick connector
releaseRemoving fuel tube quick connectors in engine
room
(Available in SEC. 164 of PARTS CATALOG:
Part No. 16441 6N210)
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant
temperature sensor
PBIC0198E
S-NT653
S-NT705

EC-70
[QR25(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
●Fuel filler cap was left off or incorrectly screwed on, allowing fuel to evaporate into the atmosphere.
Worksheet Sample
DTC Inspection Priority ChartEBS00M0T
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-122
.
MTBL0017

EC-80
[QR25(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
1 - 6: The numbers refer to the order of inspection.Va l v e
mecha-
nismTiming chain
55555 55 5EM-37
CamshaftEM-46
Intake valve
3EM-59
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-24
,EX-
2Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 52EM-26
,LU-
9 , LU-10 ,
LU-13
Oil level (Low)/Filthy oilLU-7
Cooling Radiator/Hose/Radiator filler cap
55555 55 25CO-11
Thermostat 5CO-20
Water pumpCO-18
Water galleryCO-7
Cooling fan 5CO-11
Coolant level (low)/Contaminated
coolantCO-9
NATS (Nissan Anti-theft System) 1 1EC-58 or
BL-80
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

DTC P0138 HO2S2
EC-185
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DTC P0138 HO2S2PFP:226A0
Component DescriptionEBS00M42
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
CONSULT-II Reference Value in Data Monitor ModeEBS00M43
Specification data are reference values.
ECM Terminals and Reference ValueEBS00M44
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis LogicEBS00M45
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the voltage is unusually high during
the various driving condition such as fuel-cut.
SEF327R
MONITOR ITEM CONDITION SPECIFICATION
HO2S2 (B1)
●Engine: After warming up
●Keeping the engine speed at
between 3,500 to 4,000 rpm for
one minute and at idle for one
minute under no loadRevving engine from idle up to 3,000
rpm quickly.0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 MNTR (B1)
●Engine: After warming up
●Keeping the engine speed at
between 3,500 to 4,000 rpm for
one minute and at idle for one
minute under no loadRevving engine from idle up to 3,000
rpm quickly.LEAN←→ RICH
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
95 OR/BHeated oxygen sen-
sor 2[Engine is running]
●Warm-up condition
●Revving engine from idle up to 3,000 rpm quickly
after the following conditions are met.
●Keeping the engine speed between 3,500 and
4,000 rpm for one minute and at idle for one
minute under no load.0 - Approximately 1.0V
SEF305UA