dimensions NISSAN X-TRAIL 2003 Electronic Repair Manual

ON-VEHICLE SERVICE
AT-457
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
Differential Side Oil Seal ReplacementECS0040F
1. Remove left side drive shaft assemblies. Refer toFAX-11,
"FRONT DRIVE SHAFT".
2. Remove transfer from right side of transaxle.
Refer toTF-12, "
TRANSFER ASSEMBLY", then remove
oilseals with tool.
3. Install oil seals.
lApply ATF to oil seal surface before installing.
lDrift for installing
lInstall oil seals so that dimensions “A” and “B” are within
specifications.
Unit: mm (in)
4. Reinstall any part removed.
Revolution Sensor ReplacementECS0040G
1. Disconnect revolution sensor harness connector.
2. Remove harness bracket from A/T.
3. Remove revolution sensor from A/T.
4. Reinstall any part removed.
Always use new sealing parts.
SCIA0790E
Transaxle case side :ST3340 0001
converter housing side :KV4010 0621
SCIA0788E
AB
-0.5 to 0.5 (-0.020 to 0.020)-0.5to0.5(-0.020 to 0.020)
SCIA0791E
SCIA0792E

AT-542
[ALL]
ASSEMBLY
9. Remove converter housing from transmission case.
10. Remove final drive assembly from transmission case.
11. Remove differential side bearing outer race from transmission
case.
12. Reinstall differential side bearing outer race and shim(s)
selected from SDS table on transmission case.
13. Reinstall converter housing on transmission case and tighten
transmission case fixing bolts to the specified torque. Refer to
AT-461, "
OVERHAUL".
14. Insert Tool and measure turning torque of final drive assembly.
lTurn final drive assembly in both directions several times
to seat bearing rollers correctly.
lWhen old bearing is used again, turning torque will be
slightly less than the above.
lMake sure torque is close to the specified range.
REDUCTION PINION GEAR BEARING PRELOAD
1. Remove transmission case and final drive assembly from con-
verter housing.
2. Select proper thickness of reduction pinion gear bearing adjust-
ing shim using the following procedures.
a. Place reduction pinion gear on transmission case as shown.
b. Place idler gear bearing on transmission case.
c. Measure dimensions “B” “C” and “D” and calculate dimension
“A”.
SAT010FC
Turning torque of final drive assembly (New bearing) :
0.78 - 1.37 N-m (8.0 - 14.0 kg-cm, 6.9 - 12.2 in-lb)
Preload adapter : KV38105210
SAT188FA
SAT332DA
A=D-(B + C)
“A” : Distance between the surface of idler gear bear-
ing inner race and the adjusting shim mating
surface of reduction pinion gear.
SAT333DA

AT-546
[ALL]
ASSEMBLY
4. Measure dimensions “1” and “2” at side cover and then cal-
culate dimension “A”.
lMeasure dimension “1”and“2” in at least two places.
5. Measure dimensions “
2”and“3” and then calculate dimen-
sion “B”.
lMeasure “2”and“3” in at least two places.
6. Select proper thickness of adjusting shim so that output shaft
end play (clearance between side cover and output shaft bear-
ing) is within specifications.
7. Install adjusting shim on output shaft bearing.
Assembly (2)ECS004MF
1. Apply locking sealant (Loctite #518) to transmission case as
shown in illustration.“A” : Distance between transmission case fitting
surface and adjusting shim mating surface.
A=
1-2
2
:Height of gauge
SAT374F
“B” : Distance between the end of output shaft bear-
ing outer race and the side cover fitting surface
of transmission case.
B=
2-3
2
:Height of gauge
SAT375F
Output shaft end play (A-B) :
0 - 0.15 mm (0 - 0.0059 in)
Output shaft end play adjusting shims :
Refer toAT-563, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)".
SAT440D
SAT441D

ASSEMBLY
AT-553
[ALL]
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B
AT
Adjustment (2)ECS0 04 MG
When any parts listed below are replaced, adjust total end play and reverse clutch end play.
TOTAL END PLAY
lMeasure clearance between reverse clutch drum and needle
bearing for oil pump cover.
lSelect proper thickness of bearing race so that end play is within
specifications.
1. Measure dimensions "K" and "L" and then calculate dimension
"J".
a. Measure dimension "K".
Part name Total end playReverseclutchend
play
Transmission casell
Overrun clutch hubll
Rear internal gearll
Rear planetary carrierll
Rear sun gearll
Front planetary carrierll
Front sun gearll
High clutch hubll
High clutch drumll
Oil pump coverll
Reverseclutchdrum —l
SAT374DA
SAT375D
SAT376D

ASSEMBLY
AT-555
[ALL]
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AT
REVERSE CLUTCH END PLAY
lMeasure clearance between oil pump cover and thrust washer
for reverse clutch drum.
lSelect proper thickness of thrust washer so that end play is
within specification.
1. Measure dimensions "O" and "P" and then calculate dimension
"N".
a. Place thrust washer on reverse clutch drum.
b. Measure dimension "O".
c. Measure dimension "P".
d. Calculate dimension "N".
SAT380DA
SAT381D
SAT382D
"N": Distance between oil pump fitting surface of trans-
mission case and thrust washer on reverse clutch drum.
N=O–P
SAT383D

AT-556
[ALL]
ASSEMBLY
2. Measure dimensions "R" and "S" and then calculate dimension
"Q".
a. Measure dimension "R".
b. Measure dimension "S".
c. Calculate dimension "Q".
3. Adjust reverse clutch end play "T
2".
lSelect proper thickness of thrust washer so that reverse clutch end play is within specifications.
Assembly (3)ECS0 04 MH
1. Install anchor end pin and lock nut on transmission case.
2. Place brake band on outside of reverse clutch drum. Tighten
anchor end pin just enough so that brake band is evenly fitted on
reverse clutch drum.
SAT384D
SAT385D
"Q": Distance between transmission case fitting sur-
face and thrust washer mating surface.
Q=R–S
SAT386D
T2=N–Q
Reverse clutch end play :
0.55 - 0.90 mm ( 0.0217 - 0.0354 in )
Thrust washer :Refer toAT-563, "
SERVICE DATA AND SPECIFICATIONS (SDS)"
.
SAT196F

BR-4
PREPARATION
PREPARATION
PFP:00002
Special Service ToolsEFS000C0
Description Application
Output rod gauge
KV9910 02000 Adjusting brake booster output rod
dimensions
ZZA0756D

BR-6
BRAKE PEDAL
BRAKE PEDAL
PFP:46501
On-Vehicle Inspection and AdjustmentEFS000C1
Adjust clearance between dash panel and brake pedal upper surface
to the following dimensions.
SFIA0348E
H1Brake pedal heightM/T model 156 - 166 mm (6.10-6.54 in)
A/T model 164-174mm (6.46-6.85 in)
H
2Pedal height when depressed
[With engine running and at depression force of 490 N (50 kg,110.6 lb)]M/T model 80 mm (3.15 in) or more
A/T model 85mm (3.35 in) or more
C Clearance between stopper rubber and threaded end of the stop Stop lamp switch0.74 - 1.96 mm (0.0291-
0.0772 in)
A Pedal play3 - 11 mm (0.12-0.43 in)

PRECAUTIONS
CO-3
[QR20DE]
C
D
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CO
[QR20DE]PRECAUTIONSPFP:00001
Precautions For Liquid GasketEBS009S9
REMOVAL OF LIQUID GASKET
lAfter removing the mounting bolts and nuts, disconnect and
remove the liquid gasket using a seal cutter.
CAUTION:
Be careful not to damage the mating surfaces.
lIn areas where the cutter is difficult to use, use a plastic hammer
to lightly tap the gasket applied area.
CAUTION:
Ifforsomeunavoidablereasonatoolsuchasaflat-blade
screwdriver is used, be careful not to damage the mating sur-
faces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface.
lRemove the liquid gasket completely from the groove of the gas-
ket application surface, mounting bolts and bolt holes.
2. Wipe the gasket application surface and the mating surface with
white gasoline (lighting and heating use) to remove adhering
moisture, grease and foreign materials.
3. Attach the liquid gasket to the tube presser.
Use Genuine Liquid Gasket or equivalent.
4. Apply the gasket without breaks to the specified location with the
specified dimensions.
lIf there is a groove for the liquid gasket application, apply the
gasket to the groove.
lAs for the bolt holes, normally apply the gasket inside the holes.
Occasionally, it should be applied outside the holes. Make sure
to read the instruction in this manual.
lWithin five minutes of gasket application, install the mating com-
ponent.
lIf the liquid gasket protrudes, wipe it off immediately.
lDo not retighten after the installation.
lAfter 30 minutes or more have passed from the installation, fill
the engine oil and coolant.
CAUTION:
If there are instructions in this manual, observe them.
PBIC0275E
PBIC0003E
EMA0622D
SEM164F

CO-24
[YD22DDTi]
PRECAUTIONS
[YD22DDTi]PRECAUTIONSPFP:00001
Precautions For Liquid GasketEBS00BAU
REMOVAL AND LIQUID GASKET
lAfter removing the mounting bolts and nuts, disconnect and
remove the liquid gasket using a seal cutter.
CAUTION:
Be careful not to damage the mating surfaces.
lIn areas where the cutter is difficult to use, use a plastic hammer
to lightly tap the gasket applied area.
CAUTION:
If for some unavoidable reason a tool such as a flat-blade
screwdriver is used, be careful not to damage the mating sur-
faces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface.
lRemove the liquid gasket completely from the groove of the gas-
ket application surface, mounting bolts, and bolt holes.
2. Wipe the gasket application surface and the mating surface with
white gasoline (lighting and heating use) to remove adhering
moisture, grease and foreign materials.
3. Attach the liquid gasket to the tube presser.
Use Genuine Liquid Gasket or equivalent.
4. Apply the gasket without breaks to the specified location with the
specified dimensions.
lIf there is a groove for the liquid gasket application, apply the
gasket to the groove.
lAs for the bolt holes, normally apply the gasket inside the holes.
Occasionally, it should be applied outside the holes. Make sure
to read the service manual.
lWithin five minutes of gasket application, install the mating com-
ponent.
lIf the liquid gasket protrudes, wipe it off immediately.
lDo not retighten after the installation.
lAfter 30 minutes or more have passed from the installation, fill
the engine oil and coolant.
CAUTION:
If there are specific instructions in the service manual, observe
them.
PBIC0275E
PBIC0003E
EMA0622D
SEM164F