weight NISSAN X-TRAIL 2003 Electronic Repair Manual

PRECAUTIONS
AT-7
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lAfter performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) CONFIRMATION PROCE-
DURE”.
The DTC should not be displayed in the “DTC CONFIRMA-
TION PROCEDURE” if the repair is completed.
lBefore proceeding with disassembly, thoroughly clean the out-
side of the transaxle. It is important to prevent the internal parts
from becoming contaminated by dirt or other foreign matter.
lDisassembly should be done in a clean work area.
lUse lint-free cloth or towels for wiping parts clean. Common
shop rags can leave fibers that could interfere with the operation
of the transaxle.
lPlace disassembled parts in order for easier and proper assembly.
lAll parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
lGaskets, seals and O-rings should be replaced any time the transaxle is disassembled.
lIt is very important to perform functional tests whenever they are indicated.
lThe valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
lProperly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
lBefore assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
lExtreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
lAfter overhaul, refill the transaxle with new ATF.
lWhen the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque
converter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to “Changing A/T Fluid”,AT-13, "
A/T FLUID".
Service Notice or PrecautionsECS004Q3
FAI L-S AFE
The TCM has an electronic Fail-Safe (limp home mode). This allows the vehicle to be driven even if a major
electrical input/output device circuit is damaged.
Under Fail-Safe, the vehicle always runs in third gear, even with a shift lever position of “1”, “2” or “D”. The cus-
tomer may complain of sluggish or poor acceleration.
When the ignition key is turned “ON” following Fail-Safe operation, O/D OFF indicator lamp blinks for about 8
seconds. Refer to SELF-DIAGNOSTIC PROCEDURE(WITHOUT CONSULT-II)",AT- 2 7 3 , "
Diagnostic Proce-
dure Without CONSULT-II"(EXCEPT FOR EURO-OBD) or "TCM Self-diagnostic Procedure(NO TOOLS)",
AT- 5 1 , "
TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)"(EURO-OBD).
The blinking of the O/D OFF indicator lamp for about 8 seconds will appear only once and be cleared. The
customer may resume normal driving conditions.
Always follow the “WORK FLOW”, refer toAT-284, "
Work Flow"(EXCEPT FOR Euro-OBD) orAT-61, "Work
Flow"(Euro-OBD).
The SELF-DIAGNOSIS results will be as follows:
lThe first SELF-DIAGNOSIS will indicate damage to the vehicle speed sensor or the revolution sensor.
lDuring the next SELF-DIAGNOSIS, performed after checking the sensor, no damages will be indicated.
TORQUE CONVERTER SERVICE
The torque converter should be replaced under any of the following conditions:
lExternal leaks in the hub weld area.
lConverter hub is scored or damaged.
lConverter pilot is broken, damaged or fits poorly into crankshaft.
lSteel particles are found after flushing the cooler and cooler lines.
lPump is damaged or steel particles are found in the converter.
SAT652J

DTC P0731 A/T 1ST GEAR FUNCTION
AT-155
[EURO-OBD]
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Diagnostic ProcedureECS004RC
1.CHECK SHIFT SOLENOID VALVE
1. Remove control valve assembly. Refer toAT-454, "
Control Valve Assembly and Accumulators".
2. Check shift solenoid valve operation.
lShift solenoid valve A
lShift solenoid valve B
Refer to “Component Inspection”,AT- 1 5 6 , "
Component Inspection".
OK or NG
OK >> GOTO2
NG >> Repair or replace shift solenoid valve assembly.
2.CHECK CONTROL VALVE
1. Disassemble control valve assembly. Refer to “Control Valve Assembly”,AT-489, "
Control Valve Assem-
bly".
2. Check to ensure that:
lValve, sleeve and plug slide along valve bore under their own weight.
lValve, sleeve and plug are free from burrs, dents and scratches.
lControl valve springs are free from damage, deformation and fatigue.
lHydraulic line is free from obstacles.
OK or NG
OK >> GOTO3
NG >> Repair control valve assembly.
SCIA0755E
SAT367H

AT-162
[EURO-OBD]
DTCP0732A/T2NDGEARFUNCTION
Diagnostic Procedure
ECS004RG
1.CHECK SHIFT SOLENOID VALVE
1. Remove control valve assembly. Refer toAT-454, "
REMOVAL".
2. Check shift solenoid valve operation.
lShift solenoid valve B
Refer to “Component Inspection”,AT-163, "
Component Inspection".
OK or NG
OK >> GO TO 2
NG >> Repair or replace shift solenoid valve assembly.
2.CHECK CONTROL VALVE
1. Disassemble control valve assembly. Refer to “Control Valve Assembly”,AT-489, "
Control Valve Assem-
bly".
2. Check to ensure that:
lValve, sleeve and plug slide along valve bore under their own weight.
lValve, sleeve and plug are free from burrs, dents and scratches.
lControl valve springs are free from damage, deformation and fatigue.
lHydraulic line is free from obstacles.
OK or NG
OK >> GO TO 3
NG >> Repair control valve assembly.
SCIA0758E
SAT367H

DTC P0733 A/T 3RD GEAR FUNCTION
AT-169
[EURO-OBD]
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Diagnostic ProcedureECS004RK
1.CHECK SHIFT SOLENOID VALVE
1. Remove control valve assembly. Refer toAT-454, "
REMOVAL".
2. Check shift solenoid valve operation.
lShift solenoid valve A
Refer to “Component Inspection” below.
OK or NG
OK >> GO TO 2
NG >> Repair or replace shift solenoid valve assembly.
2.CHECK CONTROL VALVE
1. Disassemble control valve assembly. Refer to “Control Valve Assembly”,AT-489, "
Control Valve Assem-
bly".
2. Check to ensure that:
lValve, sleeve and plug slide along valve bore under their own weight.
lValve, sleeve and plug are free from burrs, dents and scratches.
lControl valve springs are free from damage, deformation and fatigue.
lHydraulic line is free from obstacles.
OK or NG
OK >> GO TO 3
NG >> Repair control valve assembly.
SCIA0722E
SAT367H

DTC P0734 A/T 4TH GEAR FUNCTION
AT-177
[EURO-OBD]
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4.CHECK CONTROL VALVE
1. Disassemble control valve assembly.
Refer to $$$$$.
2. Check to ensure that:
lValve, sleeve and plug slide along valve bore under their own weight.
lValve, sleeve and plug are free from burrs, dents and scratches.
lControl valve springs are free from damage, deformation and fatigue.
lHydraulic line is free from obstacles.
OK or NG
OK >> GO TO 5
NG >> Repair control valve.
5.CHECK SHIFT UP (D3TO D4)
Does A/T shift from D
3to D4at the specified speed?
OK or NG
OK >> GO TO 9
NG >> Check control valve again. Repair or replace control valve assembly.
6.CHECK LINE PRESSURE SOLENOID VALVE
1. Remove control valve assembly.
Refer toAT- 4 5 4 , "
REMOVAL".
2. Refer to “Component Inspection”,AT- 1 7 9 , "
Component Inspec-
tion".
OK or NG
OK >> GO TO 7
NG >> Replace solenoid valve assembly.
SCIA0745E

ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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SECTION
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AUTOMATIC AIR CONDITIONER
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for Working with HFC-134a (R-134a)..... 4
General Refrigerant Precautions .............................. 4
Lubricant Precautions .............................................. 5
Precautions for Refrigerant Connection ................... 5
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION ...................................................... 5
O-RING AND REFRIGERANT CONNECTION..... 6
Precautions for Servicing Compressor ..................... 7
Precautions for Service Equipment .......................... 8
RECOVERY/RECYCLING EQUIPMENT .............. 8
ELECTRONIC LEAK DETECTOR ........................ 8
VACUUM PUMP ................................................... 8
MANIFOLD GAUGE SET ...................................... 8
SERVICE HOSES ................................................. 9
SERVICE COUPLERS .......................................... 9
REFRIGERANT WEIGHT SCALE ........................ 9
CALIBRATING ACR4 WEIGHT SCALE ................ 9
CHARGING CYLINDER ...................................... 10
Precautions for Leak Detection Dye ....................... 10
IDENTIFICATION ................................................ 10
IDENTIFICATION LABEL FOR VEHICLE ........... 10
Wiring Diagrams and Trouble Diagnosis ................ 10
PREPARATION ..........................................................11
Special Service Tools ..............................................11
WITH GASOLINE ENGINE (CWV-615M COM-
PRESSOR) ..........................................................11
WITH DIESEL ENGINE (DKV-11G COMPRES-
SOR) ....................................................................11
HFC-134a (R-134a) Service Tools and Equipment... 12
REFRIGERATION SYSTEM ..................................... 16
Refrigerant Cycle ................................................... 16
REFRIGERANT FLOW ....................................... 16
FREEZE PROTECTION (WITH GASOLINE
ENGINE: CWV-615M COMPRESSOR) .............. 16
Refrigerant System Protection ............................... 16
REFRIGERANT PRESSURE SENSOR (WITHGASOLINE ENGINE: CWV-615M COMPRES-
SOR) ................................................................... 16
DUAL-PRESSURE SWITCH (WITH DIESEL
ENGINE: DKV-11G COMPRESSOR) .................. 16
PRESSURE RELIEF VALVE (WITH GASOLINE
ENGINE: CWV-615M COMPRESSOR) .............. 16
V-6 Variable Displacement Compressor (With Gas-
oline Engine: CWV-165M Compressor) .................. 17
GENERAL INFORMATION ................................. 17
DESCRIPTION .................................................... 17
Component Layout ................................................. 20
LUBRICANT .............................................................. 21
Maintenance of Lubricant Quantity in Compressor... 21
LUBRICANT ........................................................ 21
LUBRICANT RETURN OPERATION .................. 21
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR .................................................. 22
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT ....................... 22
AIR CONDITIONER CONTROL ............................... 24
Overview Air Conditioner LAN Control System ...... 24
System Construction .............................................. 24
OPERATION ........................................................ 24
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................... 25
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) ..................................... 25
FAN SPEED CONTROL ...................................... 26
INTAKE DOOR CONTROL ................................. 26
OUTLET DOOR CONTROL ................................ 26
MAGNET CLUTCH CONTROL ........................... 26
SELF-DIAGNOSTIC SYSTEM ............................ 26
Overview of Control system .................................... 26
Control Operation ................................................... 27
DISPLAY SCREEN .............................................. 27
AUTO SWITCH ................................................... 27
TEMPERATURE DIAL (POTENTIO TEMPERA-
TURE CONTROL) ............................................... 27
A/C SWITCH ....................................................... 27

PRECAUTIONS
ATC-9
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SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must include positive shut
off devices (either manual or automatic) near the end of the hoses
opposite the manifold gauge.
SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to an
CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers will
not properly connect to the CFC-12 (R-12) system. However, if an
improper connection is attempted, discharging and contamination
may occur.
REFRIGERANT WEIGHT SCALE
Verify that no refrigerant other than HFC-134a (R-134a) and speci-
fied lubricants have been used with the scale. If the scale controls
refrigerant flow electronically, the hose fitting must be 1/2²-16
ACME.
CALIBRATING ACR4 WEIGHT SCALE
Calibrate the scale every three months.
To calibrate the weight scale on the ACR4 :
1. PressShift/ResetandEnterat the same time.
2. Press8787.“A1” will be displayed.
3. Remove all weight from the scale.
4. Press0,thenpressEnter.“0.00” will be displayed and change to “A2”.
5. Place a known weight (dumbbell or similar weight), between 4.5 and 8.6 kg (10 and 19 lb) on the center of
the weight scale.
6. Enter the known weight using four digits. (Example 10 lb = 10.00, 10.5 lb = 10.50)
7. PressEnter— the display returns to the vacuum mode.
8. PressShift/ResetandEnterat the same time.
9. Press6— the known weight on the scale is displayed.
10. Remove the known weight from the scale. “0.00” will be displayed.
11 . P r e s sShift/Resetto return the ACR4 to the program mode.
RHA272D
Shut-off valve rotation A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
RHA274D

PREPARATION
ATC-15
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Refrigerant weight scaleFor measuring of refrigerant
Fitting size:Thread size
l1/22-16 ACME
Vacuum pump
(Including the isolator valve)
Capacity:
lAir displacement:4 CFM
lMicron rating:20 microns
lOilcapacity:482g(17oz)
Fitting size:Thread size
l1/22-16 ACME Tool number
To o l n a m eDescription
S-NT200
S-NT203

EC-70
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
PNP switch circuit 3 3 3 3 3 3 3EC-325
Start signal circuit 2EC-348
Refrigerant pressure sensor circuit 2 3 3 3 3 4EC-359
Electrical load signal circuit 3 3 3 3EC-363
Airconditionercircuit 223333333 3 2AT C -3 0
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-9
Fuel piping 5 5 5 5 5 5FL-3,EM-
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Va p o r lo c k—
Valve deposit
555555 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—

EC-418
[QR (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Electrical load signal circuit 3 3 3 3EC-638
Airconditionercircuit 223333333 3 2AT C -3 0
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-9
Fuel piping 5 5 5 5 5 5FL-3,EM-
29
Va p o r lo c k—
Valve deposit
555555 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—