NISSAN X-TRAIL 2003 Service Repair Manual

TRANSAXLE ASSEMBLY
MT-19
D
E
F
G
H
I
J
K
L
MA
B
MT

Component Parts (RS5F51A)ECS008BY
CASE AND HOUSING COMPONENTS
1. Clutch housing 2. Differential oil seal 3. Ball pin
4. Washer 5. Input shaft oil seal 6. Oil channel
7. Magnet 8. Back-up lamp switch 9. Oil gutter
10. Baffle plate 11. Transaxle case 12. Filler plug
13. Gasket 14. Welch plug 15. Bore plug
16. Drain plug 17. Differential oil seal 18. Park/Neutral position switch
19. Air breather tube
PCIB0781E

MT-20
TRANSAXLE ASSEMBLY

GEAR COMPONENTS
1. Input shaft front bearing 2. Input shaft 3. 3rd needle bearing
4. 3rd input gear 5. 3rd baulk ring 6. 3rd-4th spread spring
7. 3rd-4th shifting insert 8. 3rd-4th synchronizer hub 9. 4th baulk ring
10. 3rd-4th coupling sleeve 11. 4th input gear bushing 12. 4th needle bearing
13. 4th input gear 14. Thrust washer 15. 5th input gear bushing
16. 5th needle bearing 17. 5th input gear 18. 5th baulk ring
19. 5th spread spring 20. 5th shifting insert 21. 5th synchronizer hub
22. 5th coupling sleeve 23. 5th stopper 24. Input shaft bearing spacer
25. Snap ring 26. Input shaft rear bearing 27. Oil channel
28. Input shaft rear bearing adjusting
shim29. Retaining pin 30. Reverse idler shaft
31. Thrust needle bearing 32. Reverse idler gear needle bearing 33. Reverse insert spring
34. Reverse idler gear (Front) 35. Reverse baulk ring 36. Reverse coupling sleeve
37. Reverse idler gear (Rear) 38. Reverse idler gear adjusting shim
PCIB0782E

TRANSAXLE ASSEMBLY
MT-21
D
E
F
G
H
I
J
K
L
MA
B
MT

1. Mainshaft front bearing 2. Mainshaft bearing retainer 3. Mainshaft
4. Reverse main gear 5. 1st main gear 6. 1st main gear bushing
7. 1st needle bearing 8. 1st inner baulk ring 9. 1st gear synchronizer cone
10. 1st outer baulk ring 11. 1st-2nd spread spring 12. 1st-2nd shifting insert
13. 1st-2nd synchronizer hub 14. 2nd outer baulk ring 15. 2nd gear synchronizer cone
16. 2nd inner baulk ring 17. 1st-2nd coupling sleeve 18. 2nd main gear bushing
19. 2nd needle bearing 20. 2nd main gear 21. 3rd main gear
22. 3rd-4th mainshaft spacer 23. 4th main gear adjusting shim 24. 4th main gear
25. 5th main gear 26. Snap ring 27. Mainshaft rear bearing
28. Mainshaft C-ring 29. C-ring holder 30. Snap ring
31. Snap ring 32. Mainshaft rear bearing adjusting shim
PCIB0783E

MT-22
TRANSAXLE ASSEMBLY

SHIFT CONTROL COMPONENTS
1. 3rd-4th bracket 2. Retaining pin 3. Stopper ring
4. 5th-reverse bracket 5. Reverse lever assembly 6. Shifter cap
7. Reverse shift fork 8. Reverse fork rod 9. Check plug
10. Check spring 11. Shift check sleeve 12. Check ball
13. 5th-reverse fork rod 14. 5th shift fork 15. Check spring
16. 3rd-4th fork rod 17. Interlock pin 18. Shift check sleeve
19. 1st-2nd fork rod 20. 1st-2nd bracket 21. 1st-2nd shift fork
22. 3rd-4th shift fork 23. Control assembly 24. Stopper bolt
25. Shift check 26. O-ring
PCIB0784E

TRANSAXLE ASSEMBLY
MT-23
D
E
F
G
H
I
J
K
L
MA
B
MT

FINAL DRIVE COMPONENTS
1. Differential side bearing outer race 2. Differential side bearing (clutch
housing side)3. Differential case
4. Final gear 5. Differential side bearing (transaxle
case side)6. Differential side bearing outer race
7. Differential side bearing adjusting
shim8. Side gear 9. Side gear thrust washer
10. Retaining pin 11. Pinion mate thrust washer 12. Pinion mate gear
13. Pinion mate shaft
PCIB0785E

MT-24
TRANSAXLE ASSEMBLY

Component Parts (RS6F51A)ECS008BZ
CASE AND HOUSING COMPONENTS
1. Clutch housing 2. Differential oil seal 3. Ball pin
4. Washer 5. Input shaft oil seal 6. Oil channel
7. Magnet 8. Back-up lamp switch 9. Oil gutter
10. Baffle plate 11. Transaxle case 12. Filler plug
13. Gasket 14. Welch plug 15. Bore plug
16. Drain plug 17. Differential oil seal 18. Park/Neutral position switch
19. Air breather tube
PCIB0781E

TRANSAXLE ASSEMBLY
MT-25
D
E
F
G
H
I
J
K
L
MA
B
MT

GEAR COMPONENTS
1. Input shaft front bearing 2. Input shaft 3. 3rd needle bearing
4. 3rd input gear 5. 3rd baulk ring 6. 3rd-4th spread spring
7. 3rd-4th shifting insert 8. 3rd-4th synchronizer hub 9. 4th baulk ring
10. 3rd-4th coupling sleeve 11. 4th input gear bushing 12. 4th needle bearing
13. 4th input gear 14. Thrust washer 15. 5th input gear bushing
16. 5th needle bearing 17. 5th input gear 18. 5th baulk ring
19. 5th-6th spread spring 20. 5th-6th shifting insert 21. 5th-6th synchronizer hub
22. 5th-6th coupling sleeve 23. 6th baulk ring 24. 6th input gear
25. 6th needle bearing 26. 6th input gear bushing 27. Snap ring
28. Input shaft rear bearing 29. Oil channel 30. Input shaft rear bearing adjusting
shim
31. Retaining pin 32. Reverse idler shaft 33. Thrust needle bearing
34. Reverse idler gear needle bearing 35. Reverse insert spring 36. Reverse idler gear (Front)
37. Reverse balk ring 38. Reverse coupling sleeve 39. Reverse idler gear (Rear)
40. Reverse idler gear adjusting shim
PCIB0786E

MT-26
TRANSAXLE ASSEMBLY

1. Mainshaft front bearing 2. Mainshaft bearing retainer 3. Mainshaft
4. Reverse main gear 5. 1st main gear 6. 1st main gear bushing
7. 1st needle bearing 8. 1st inner baulk ring 9. 1st gear synchronizer cone
10. 1st outer baulk ring 11. 1st-2nd spread spring 12. 1st-2nd shifting insert
13. 1st-2nd synchronizer hub 14. 2nd outer baulk ring 15. 2nd gear synchronizer cone
16. 2nd inner baulk ring 17. 1st-2nd coupling sleeve 18. 2nd main gear bushing
19. 2nd needle bearing 20. 2nd main gear 21. 3rd main gear
22. 3rd-4th mainshaft spacer 23. 4th main adjusting shim 24. 4th main gear
25. 5th main gear 26. 6th main gear 27. Mainshaft rear bearing
28. Mainshaft C-ring 29. C-ring holder 30. Snap ring
31. Snap ring 32. Mainshaft rear bearing adjusting shim 33. 5th-6th mainshaft spacer
34. 6th main adjusting shim
PCIB0787E

TRANSAXLE ASSEMBLY
MT-27
D
E
F
G
H
I
J
K
L
MA
B
MT

SHIFT CONTROL COMPONENTS
1. 3rd-4th bracket 2. Retaining pin 3. Check plug
4. 5th-6th bracket 5. Stopper ring 6. Reverse bracket
7. Reverse lever assembly 8. Shifter cap 9. Reverse shift fork
10. Reverse fork rod 11. Check spring 12. Shift check sleeve
13. Check ball 14. Reverse bracket fork rod 15. 5th-6th shift fork
16. 5th-6th fork rod 17. Interlock pin 18. Shift check sleeve
19. Check spring 20. Check spring 21. 3rd-4th fork rod
22. 3rd-4th shift fork 23. 1st-2nd fork rod 24. 1st-2nd fork rod bracket
25. 1st-2nd shift fork 26. Stopper bolt 27. Shift check
28. O-ring 29. Control assembly
PCIB0788E

MT-28
TRANSAXLE ASSEMBLY

FINAL DRIVE COMPONENTS
Disassembly and Assembly (RS5F51A)ECS008C0
DISASSEMBLY
1. Remove drain plug and filler plug from transaxle case.
2. Remove park/neutral position switch and back-up lamp switch
from transaxle case.
3. Remove shift check and stopper bolt from transaxle case, and
then remove control assembly from transaxle case.
1. Differential side bearing outer race 2. Differential side bearing (clutch
housing side)3. Differential case
4. Final gear 5. Differential side bearing (transaxle
case side)6. Differential side bearing outer race
7. Differential side bearing adjusting shim 8. Side gear 9. Side gear thrust washer
10. Retaining pin 11. Pinion mate thrust washer 12. Pinion mate gear
13. Pinion mate shaft
PCIB0785E
SCIA0389E