NISSAN X-TRAIL 2003 Service Repair Manual

STARTING SYSTEM
SC-27
C
D
E
F
G
H
I
J
L
MA
B
SC

A/T Models
1. Pinion stopper clip 2. Pinion stopper 3. Pinion
4. Pinion spring 5. Gear case assembly 6. Shift lever set
7. Dust cover kit 8. Magnetic switch assembly 9. Clutch assembly
10. E-ring 11. Thrust washer 12. Center bracket (P)
13. Packing 14. Planetary gear 15. Internal gear
16. Center bracket (A) 17. Yoke assembly 18. Armature assembly
19. Brush holder assembly 20. Brush (-) 21. Brush spring
22. Thrust washer 23. Rear cover assembly
Through-bolt:
: 4.9 - 6.4 N·m (0.50 - 0.65 kg-m, 43.4 - 56.4 in-lb)
PKIA0466E

SC-28
STARTING SYSTEM

YD ENGINE MODELS
1. Stopper clip 2. Pinion stopper 3. Pinion
4. Spring 5. Gear case 6. Plate
7. Packing 8. Adjusting plate 9. Magnetic switch assembly
10. Snap ring 11. Retainer ring 12. Over running clutch
13. Internal gear 14. Planetary gear 15. Ball
16. Packing 17. Cover 18. Yoke
19. Armature 20. Washer 21. Rear bearing
22. Brush holder assembly 23. Brush spring 24. Brush (-)
25. Rear cover
Through-bolt:
: 5.6 - 10.4 N·m (0.57 - 1.06 kg-m, 49.5 - 92.0 in-lb)
PKIA0465E

STARTING SYSTEM
SC-29
C
D
E
F
G
H
I
J
L
MA
B
SC

InspectionEKS0031L
MAGNETIC SWITCH CHECK

Before starting to check, disconnect the battery cable from the negative terminal.

Disconnect “M” terminal of starter motor.
1. Continuity test (between “S” terminal and switch body).

No continuity... Replace.
2. Continuity test (between “S” terminal and “M” terminal).

No continuity... Replace.
PINION/CLUTCH CHECK
1. Inspect pinion teeth.

Replace pinion if teeth are worn or damaged. (Also check
condition of ring gear teeth.)
2. Inspect reduction gear teeth (If equipped).

Replace reduction gear if teeth are worn or damaged. (Also
check condition of armature shaft gear teeth.)
3. Check to see if pinion locks in one direction and rotates
smoothly in the opposite direction.

If it locks or rotates in both directions, or unusual resistance is
evident.... Replace.
BRUSH CHECK
Brush
Check wear of brush.

Excessive wear... Replace.
SEL555E
SEL556E
MEL139L
Wear limit length : Refer to SDS. SC-34, "Starter" .
SEL014Z

SC-30
STARTING SYSTEM

Brush Spring Check
Check brush spring tension with brush spring detached from brush.

Not within the specified values... Replace.
Brush Holder
1. Perform insulation test between brush holder (positive side) and
its base (negative side).

Continuity exists.... Replace.
2. Check brush to see if it moves smoothly.

If brush holder is bent, replace it; if sliding surface is dirty,
clean.
YOKE CHECK
Magnet is secured to yoke by bonding agent. Check magnet to see
that it is secured to yoke and for any cracks. Replace malfunctioning
parts as an assembly.
CAUTION:
Do not clamp yoke in a vice or strike it with a hammer.Spring tension
(with new brush): Refer to SDS. SC-34, "
Starter" .
SEL015Z
SEL016Z
SEL305H

STARTING SYSTEM
SC-31
C
D
E
F
G
H
I
J
L
MA
B
SC

ARMATURE CHECK
1. Continuity test (between two segments side by side).

No continuity... Replace.
2. Insulation test (between each commutator bar and shaft).

Continuity exists.... Replace.
3. Check commutator surface.

Rough... Sand lightly with No. 500 - 600 emery paper.
4. Check diameter of commutator.

Less than specified value... Replace.
SKIB0461E
SEL020Z
Commutator minimum
diameter: Refer to SDS. SC-34,
"Starter" .
SEL021Z

SC-32
STARTING SYSTEM

5. Check depth of insulating mold from commutator surface.

Less than 0.2 mm (0.008 in)... Undercut to 0.5 to 0.8 mm
(0.020 to 0.031 in).
AssemblyEKS0031M
Apply high-temperature grease to lubricate the bearing, gears and frictional surface when assembling the
starter.
Carefully observe the following instructions.
PINION PROTRUSION LENGTH ADJUSTMENT
Clearance (QR engine models)
With pinion driven out by magnetic switch, push pinion back to
remove slack and measure clearance “L” between the front edge of
the pinion and the pinion stopper.

Not in the specified value... Adjust by adjusting plate.
SEL022Z
Clearance “L” : Refer to SDS. SC-34, "Starter" .
SKIB0229E
SEL633BA

STARTING SYSTEM
SC-33
C
D
E
F
G
H
I
J
L
MA
B
SC

Movement (YD engine models)
Compare movement “L” in height of pinion when it is pushed out with
magnetic switch energized and when it is pulled out by hand until it
touches stopper.

Not in the specified value...Adjust by adjusting plate.Movement “L” : Refer to SDS. SC-34, "
Starter" .
SKIB0230E
SEL633BA

SC-34
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryEKS0031Q
StarterEKS0031R
AlternatorEKS0031S
Applied modelQR20, QR25 engine
YD22 engine
Except
for Northern EuropeFor Northern
Europe
Type 55D23L 80D23L 110D26L
Capacity [V - AH] 12-48 12-52 12-64
Applied modelQR20, QR25 engine
YD22 engine
A/T M/T
Ty p eS114-844 M0T87081 M8T71471
HITACHI make MITSUBISHI make
Reduction
System voltage [V] 12
No-loadTerminal voltage [V] 11.0
Current [A] Less than 90 Less than 90 Less than 145
Revolution [rpm] More than 2,700 More than 2,500 More than 3,300
Minimum diameter of commutator [mm (in)] 28.0 (1.102) 28.8 (1.134) 31.4 (1.236)
Minimum length of brush [mm (in)] 10.5 (0.413) 7.0 (0.276) 11.0 (0.433)
Brush spring tension [N (kg, lb)] 16.2 (1.65, 3.64)15.0 - 20.4
(1.5 - 2.1, 3.4 - 4.6)26.7 - 36.1
(2.7 - 3.7, 6.0 - 8.2)
Clearance between bearing metal and armature shaft [mm (in)] Less than 0.2 (0.008) —
Clearance “L” between pinion front edge and pinion
stopper[mm (in)]0.3 - 2.5
(0.012 - 0.098)0.5 - 2.0
(0.020 - 0.079)—
Movement “L” in height of pinion assembly [mm (in)] —0.5 - 2.0
(0.020 - 0.079)
Applied model QR20, QR25 engine YD22 engine
Ty p eLR1110-713 A3TB0771
HITACHI make MITSUBISHI make
Nominal rating [V - A] 12-110 12-90
Ground polarityNegative
Minimum revolutions under no-load
(When 13.5 V is applied)[rpm] Less than 1,100 Less than 1,300
Hot output current (When 13.5V is applied) [A/rpm](More than 35/1,300)
More than 70/1,800
More than 91/2,500
More than 110/5,000More than 29/1,300
More than 76/2,500
More than 88/5,000
Regulated output voltage [V] 14.1 - 14.7
Minimum length of brush [mm (in)] More than 6.0 (0.236) More than 5.0 (0.197)
Brush spring pressure [N (g, oz)]1.0 - 3.43
(102 - 350, 3.60 - 12.34)4.8 - 6.0
(490 - 610, 17.28 - 21.51)
Slip ring minimum diameter [mm (in)] More than 26.0 (1.024) More than 22.1 (0.870)
Rotor coil resistance at 20 °C (68 °F) [Ω] 2.31 2.1 - 2.5

DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION
A
B
DI

DRIVER INFORMATION SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
COMBINATION METERS ........................................... 4
System Description .................................................. 4
UNIFIED CONTROL METER ................................ 4
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ........................................................ 4
POWER SUPPLY AND GROUND CIRCUIT ........ 4
WATER TEMPERATURE GAUGE ........................ 4
TACHOMETER ..................................................... 5
SPEEDOMETER ................................................... 5
FUEL GAUGE ....................................................... 5
AMBIENT TEMPERATURE INDICATOR .............. 5
CAN Communication ................................................ 6
CAN Communication Unit ........................................ 6
TYPE 1 .................................................................. 7
TYPE 2 .................................................................. 8
TYPE 3/TYPE4 ..................................................... 9
TYPE 5 ................................................................ 10
Component Parts and Harness Connector Location .... 11
Combination Meter ................................................. 12
CHECK ................................................................ 12
Schematic/LHD Models .......................................... 13
Wiring Diagram — METER —/LHD Models ........... 14
Schematic/RHD Models ......................................... 16
Wiring Diagram — METER —/RHD Models .......... 17
Terminals and Reference Value for Combination
Meter ...................................................................... 19
Meter/Gauges Operation and Odo/Trip Meter ........ 19
SELF-DIAGNOSIS FUNCTION .......................... 19
HOW TO ALTERNATE DIAGNOSIS MODE ....... 19
How to Proceed With Trouble Diagnosis ................ 20
Diagnosis Flow ....................................................... 20
Power Supply and Ground Circuit Inspection ........ 21
Trouble Diagnosis Chart for Symptom ................... 22
DIAGNOSIS RESULTS ....................................... 22
Fuel Level Sensor Inspection [Gasoline Engine Models] ................................................................... 23
FUEL GAUGE ..................................................... 23
LOW-FUEL WARNING LAMP ............................. 23
Fuel Level Sensor Inspection [Diesel Engine Mod-
els] .......................................................................... 24
FUEL GAUGE ..................................................... 24
LOW-FUEL WARNING LAMP ............................. 24
Engine Speed Signal Inspection ............................. 26
Water Temperature Signal Inspection .................... 26
Vehicle Speed Signal Inspection [with ESP] ........... 26
Vehicle Speed Signal Inspection [without ESP] ...... 26
The Fuel Gauge Pointer Fluctuates, Indicator
Wrong Value or Varies ............................................ 27
The Fuel Gauge Does Not Move to FULL position ... 27
Ambient Temperature Inspection [Without Auto A/
C] ............................................................................ 28
Ambient Temperature Inspection [With Auto A/C] ... 29
Electrical Components Inspection .......................... 30
FUEL LEVEL SENSOR UNIT CHECK/GASO-
LINE ENGINE MODELS ..................................... 30
FUEL LEVEL SENSOR UNIT CHECK/DIESEL
ENGINE MODELS .............................................. 30
AMBIENT SENSOR CHECK ............................... 31
Removal and Installation for Combination Meter .... 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
Disassembly and Assembly for Combination Meter ... 32
DISASSEMBLY ................................................... 32
ASSEMBLY ......................................................... 32
WARNING LAMPS .................................................... 33
Schematic ............................................................... 33
Wiring Diagram — WARN —/LHD Models ............. 34
Wiring Diagram — WARN —/RHD Models ............ 42
Electrical Components Inspection .......................... 50
OIL PRESSURE SWITCH CHECK ..................... 50
DIODE CHECK ................................................... 50
A/T INDICATOR ........................................................ 51
Wiring Diagram — AT/IND —/LHD Models ............ 51
Wiring Diagram — AT/IND —/RHD Models ............ 52
A/T Indicator Does Not Illuminate ........................... 53

DI-2 WARNING CHIME ..................................................... 54
System Description ................................................. 54
POWER SUPPLY AND GROUND CIRCUIT ....... 54
LIGHT WARNING CHIME ................................... 54
SEAT BELT WARNING CHIME ........................... 54
KEY REMINDER WARNING CHIME [FOR RHD
MODELS] ............................................................ 54
Wiring Diagram — CHIME —/LHD Models ............ 55Wiring Diagram — CHIME —/RHD Models ............ 56
Symptom Chart ....................................................... 58
Power Supply and Ground Circuit Inspection ......... 58
Front Door Switch (driver side) Inspection .............. 59
Lighting Switch Input Signal Inspection .................. 60
CLOCK ...................................................................... 61
Wiring Diagram — CLOCK — ................................. 61