wiring OPEL FRONTERA 1998 Workshop Manual
[x] Cancel search | Manufacturer: OPEL, Model Year: 1998, Model line: FRONTERA, Model: OPEL FRONTERA 1998Pages: 6000, PDF Size: 97 MB
Page 3536 of 6000

9J1–49
RESTRAINT CONTROL SYSTEM
DTC 33 Passenger Pretensioner Loop Short To Voltage
D09RW014
Circuit Description:
When the ignition switch is turned “ON”, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests, “Ignition 1”, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges.
The SDM monitors the voltages at “Driver Belt Low”
terminal “10” and “Passenger Belt Low” terminal “22” to
detect short to B+ in the pretensioner assembly circuits.
DTC Will Set When:
“Ignition 1” is within the normal operating voltage range.
Once these conditions are met and the voltage at
“Passenger pretensioner Low” is above a specified value,
DTC 33 will set. This test is run once each ignition cycle
and “Continuous Monitoring”.
Action Taken:
SDM turns “ON” the “AIR BAG” warning lamp and sets
DTC 33.
DTC Will Clear When:
The malfunction is no longer occurring and the ignition is
turned “OFF”.
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the malfunction is in
the SDM.
3. This test isolates the malfunction to one side of the
passenger pretensioner assembly yellow 2–pin
connector at the base of the passenger seat.
4. This test determines whether the malfunction is in
IB15–BLU/BLK.
5. This test determines whether the malfunction is in
IB16–BLU/ORG.
Diagnostic Aids:
An intermittent condition is likely to be caused by a short
to B+ in the passenger pretensioner assembly circuit.
Inspect IB15–BLU/BLK and IB16–BLU/ORG carefully for
cutting or chafing. If the wiring pigtail of the passenger
pretensioner assembly is damaged, the component must
be replaced. A careful inspection of IB15–BLU/BLK and
IB16–BLU/ORG, including the passenger pretensioner
assembly pigtail is essential to ensure that the
replacement SDM will not be damaged.
Page 3538 of 6000

9J1–51
RESTRAINT CONTROL SYSTEM
DTC 34 Passenger Pretensioner Loop Open
D09RW014
Circuit Description:
When the ignition switch is turned “ON”, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests, “Ignition 1”, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges. During
“Continuous Monitoring” diagnostics, a fixed amount of
current is flowing in the deployment loop. This produces
proportional voltage drops in the loop. By monitoring the
voltage difference between “Passenger Belt High” and
“Passenger Belt Low”, the SDM calculates the combined
resistance of the passenger pretensioner assembly,
harness wiring IB15–BLU/BLK AND IB16–BLU/ORG,
and connector terminal contact.
DTC Will Set When:
The voltage difference between “Passenger pretensioner
High” terminal “9” and “Passenger pretensioner Low”
terminal “10” is above or equal to a specified value for 500
milliseconds during “Continuous Monitoring”.
Action Taken:
SDM turns “ON” the “AIR BAG” warning lamp and sets a
diagnostic trouble code.
DTC Will Clear When:
The voltage difference between “Passenger Belt High”
terminal “9” and “Passenger Belt Low” terminal “10” isbelow a specified value for 500 milliseconds during
“Continuous Monitoring”.
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the malfunction is in
the SDM.
3. This test verifies proper connection of the yellow
2–pin connector.
4. This test cheeks for proper contact and/or corrosion
of the shorting clip in the yellow 2–pin connector
terminals.
5. The test checks for a malfunctioning passenger
pretensioner assembly.
6. This test determines whether the open in the wiring.
Diagnostic Aids:
An intermittent condition is likely to be caused by a poor
connection at the passenger pretensioner assembly
harness connector terminals“1” and “2”, SDM terminals
“9” and “10”, or an open in IB15–BLU/BLK and
IB16–BLU/ORG.
Page 3540 of 6000

9J1–53
RESTRAINT CONTROL SYSTEM
DTC 41 Driver Pretensioner Loop Resistance High
D09RW014
Circuit Description:
When the ignition switch is turned “ON”, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests, “Ignition 1”, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges.
The SDM then proceeds with the “Resistance
Measurement Test” “Driver Belt Low” terminal “22” is
grounded through a current sink and the driver current
source connected to “Driver Belt High” terminal “21”
allows a known amount of current to flow. By monitoring
the voltage difference between “Driver Belt High” and
“Driver Belt Low”, the SDM calculates the combined
resistance of the driver pretensioner assembly, harness
wiring IB13–BLU/RED and IB14–BLU/YEL, and
connector terminal contact.
DTC Will Set When:
The combined resistance of the driver pretensioner
assembly, harness wiring IB13–BLU/RED and
IB14–BLU/YEL, and connector terminal contact is above
a specified value. This test run once each ignition cycle
during the “Resistance Measurement Test” when:
1. No “higher priority faults” are detected during
“Turn–ON”
2. “Ignition 1” voltage is in the specified value.
Action Taken:
SDM turns “ON” the “AIR BAG” warning lamp and sets
DTC 41.
DTC Will Clear When:
The ignition switch is turned “OFF”.
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the malfunction is in
the SDM.
3. This test verifies proper connection of the yellow
2–pin connector at the base of the driver seat.
4. This test checks for proper contact and/or corrosion
of the 2–pin connector terminals at the base of the
driver seat.
5. This test isolate the malfunction to one side of the
pretensioner assembly yellow 2–pin connector
located at the base of the driver seat.
6. This test determines whether the malfunction is due
to high resistance in the wiring.
Page 3542 of 6000

9J1–55
RESTRAINT CONTROL SYSTEM
DTC 42 Driver Pretensioner Loop Resistance Low
D09RW014
Circuit Description:
When the ignition switch is turned “ON”, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests “Ignition 1”, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges.
The SDM then proceeds with the “Resistance
Measurement Test” “Driver Belt Low” terminal “22” is
grounded through a current sink and the driver current
source connected to “Driver Belt High” terminal “21”
allows a known amount of current to flow. By monitoring
the voltage difference between “Driver Belt High” and
“Driver Belt Low” the SDM calculates the combined
resistance of the driver pretensioner assembly, harness
wiring IB13–BLU/RED and IB14–BLU/YEL and
connector terminal contact.
DTC Will Set When:
The combined resistance of the driver pretensioner
assembly, harness wiring IB13–BLU/RED and
IB14–BLU/YEL and connector terminal contact is above
a specified value. This test is run once each ignition cycle
during the “Resistance Measurement Test” when:
1. No “higher priority faults” are detected during
“Turn–ON”
2. “Ignition 1” voltage is in the specified value.
Action Taken:
SDM turns “ON” the “AIR BAG” warning lamp and sets
DTC 42.
DTC Will Clear When:
The ignition switch is turned “OFF.”
DTC Chart Test Description:
Number(s) below refer to circled number(s) on the
diagnostic chart:
2. This test determines whether the malfunction is in
the SDM.
3. This test verifies proper connection of the yellow
2–pin connector at the base of the driver seat.
4. This test checks for proper operation of the shorting
clip in the yellow 2–pin connector.
5. This test isolate the malfunction to one side of the
pretensioner assembly yellow 2–pin connector
located at the base of driver seat.
6. This test determines whether the malfunction is due
to shortening in the wiring.
Diagnostic Aids:
An intermittent condition is likely to be caused by a short
between IB13–BLU/RED or IB14–BLU/YEL or a
malfunctioning shorting clip on the driver pretensioner
assembly which would require replacement of the
component. The test for this diagnostic trouble code is
Page 3544 of 6000

9J1–57
RESTRAINT CONTROL SYSTEM
DTC 44 Driver Pretensioner Loop Open
D09RW014
Circuit Description:
When the ignition switch is turned “ON”, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests, “Ignition 1”, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges.
During “Continuous Monitoring” diagnostics, a fixed
amount of current is following in the pretensioner loop.
This produces proportional voltage drops in the loop. By
monitoring the voltage difference between “Driver Belt
High” and “Driver Belt Low”, the SDM calculates the
combined resistance of the driver pretensioner assembly,
harness wiring IB13–BLU/RED and IB14–BLU/YEL, and
connector terminal contact.
DTC Will Set When:
The voltage difference between “Driver Belt High”
terminal “21” and “Driver Belt Low” terminal “22” is above
or equal to a specified value for 500 milliseconds during
“Continuous Monitoring”.
Action Taken:
SDM turns “ON” the “AIR BAG” warning lamp and sets a
diagnostic trouble code.
DTC Will Clear When:
The voltage difference between “Driver Belt High”
terminal “21” and “Driver Belt Low” terminal “22” is belowa specified value for 500 milliseconds during “Continuous
Monitoring”.
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the malfunction is in
the SDM.
3. This test verifies proper connection of the yellow
2–pin connector at the base of the driver seat.
4. This test checks for proper contact and/or corrosion
of the yellow 2–pin connector at the base of the
driver seat.
5. This test isolates the malfunction to one side of the
driver pretensioner assembly yellow 2–pin
connector located at the base of driver seat.
6. This test determines whether the open is in the
wiring.
Diagnostic Aids:
An intermittent condition is likely to be caused by a poor
connection at the driver pretensioner assembly harness
2–pin connector terminals “3” and “4” at the top of the
steering column, SDM terminals “21” and “22”, or an open
in IB13–BLU/RED and IB14–BLU/YEL.
Page 3548 of 6000

9J1–61
RESTRAINT CONTROL SYSTEM
DTC 46 Driver Pretensioner Loop Short To Voltage
D09RW014
Circuit Description:
When the ignition switch is turned “ON”, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests, “Ignition 1”, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges.
The SDM monitors the voltage at “Driver Belt Low”
terminal “22” and “Passenger Belt Low” terminal “10” to
detect shorts to B+ in the pretensioner assembly circuits.
DTC Will Set When:
“Ignition 1” is in the normal operating voltage range. This
test is run once each ignition cycle and “Continuous
monitoring”. Once these conditions are met and the
voltage at “Driver Belt Low” is above a specified value,
DTC 46 will set.
Action Taken:
SDM turns “ON” the “AIR BAG” warning lamp and sets
DTC 46.
DTC Will Clear When:
The malfunction is no longer occurring and the ignition is
turned “OFF”.
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the SDM is
malfunctioning.
3. This test isolates the malfunction to one side of the
driver pretensioner assembly yellow 2–pin
connector at the base of the driver seat.
4. This test determines whether the malfunction is in
IB13–BLU/RED.
5. This test determines whether the malfunction is in
IB14–BLU/YEL.
Diagnostic Aids:
An intermittent condition is likely to be caused by a short
to B+ in the driver pretensioner assembly circuit. Inspect
IB13–BLU/RED and IB14–BLU/YEL carefully for cutting
or chafing. If the wiring pigtail of the driver pretensioner
assembly is damaged, the components must be
replaced. A careful inspection of IB13–BLU/RED and
IB14–BLU/YEL, including the driver pretensioner
assembly is essential to ensure that the replacement
SDM will not be damaged.
Page 3552 of 6000

10A–1
CRUISE CONTROL SYSTEM
CONTROL SYSTEM
CRUISE CONTROL SYSTEM
CONTENTS
Service Precaution 10A–1. . . . . . . . . . . . . . . . . . . . . .
General Description 10A–1. . . . . . . . . . . . . . . . . . . . .
Diagnosis 10A–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Switch 10A–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 10A–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment 10A–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Switch 10A–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 10A–3. . . . . . . . . . . . . . .
Adjustment 10A–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Switch 10A–4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 10A–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control Main Switch 10A–5. . . . . . . . . . . . . . . Removal 10A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control Switch (Combination Switch) 10A–5
Removal and Installation 10A–5. . . . . . . . . . . . . . .
Cruise Control Unit 10A–6. . . . . . . . . . . . . . . . . . . . . .
Removal 10A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Actuator 10A–7. . . . . . . . . . . . . . . . . . . . . . . . .
Actuator Cable Diagram (LHD) 10A–7. . . . . . . . . .
Actuator Cable Diagram (RHD) 10A–7. . . . . . . . . .
Removal 10A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mode Switch 10A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 10A–8. . . . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
General Description
The cruise control keeps the vehicle running at a fixed
speed until a signal canceling this fixed speed is received .
When the main switch “AUTO CRUISE” is turned on with
the vehicle in the running mode, the battery voltage is
applied to the control unit. When a signal from the control
switch is input to the control unit while the vehicle is in this
state, the cruise control actuator is activated to operate
the system. Also, while the system is operating, the
“AUTO CRUISE” indicator light in the meter assembly
lights up.
1. SET/COAST Switch Function
1.Set Function: When the SET/COAST switch is
pressed and released with the main switch on, the
speed at which the vehicle is running at that moment
is stored in the memory, and the vehicle automatically
runs at the stored speed.
2.Coast-down Function: When the SET/COAST
switch is kept on while the vehicle in running, the
vehicle decelerates during that time. The speed at
which vehicle is running when the control switch is
turned off is stored in the memory, and the vehicle
automatically returns to the stored speed.
3.Tap-down Function: When the SET/COAST switch
is turned on and off instantaneously while the vehicle
is running, the vehicle decelerates a mile for each
on/off operation. The vehicle speed at which the
vehicle was running when the SET/COAST was
turned off last is stored in the memory, and the vehicle
automatically returns to this stored speed.
Page 3553 of 6000

10A–2
CRUISE CONTROL SYSTEM
2. RESUME/ACCEL Switch Function
1.Resume Function: When the RESUME/ACCEL
switch is turned on/off after the system is temporarily
deactivated by pressing the brake or clutch pedal
while the vehicle is running, the vehicle resumes the
speed stored before the system was released, and
the vehicle automatically runs at the stored speed .
2.Accelerate Function: When the RESUME/ACCEL
switch is kept on after the system is released
completely, the vehicle accelerates its speed during
t h a t t i m e . T h e v e h i c l e s p e e d a t w h i c h t h e v e h i c l e w a s
running when the switch was turned off is stored in the
memory, and the vehicle automatically returns to this
speed.
3.Tap-up Function: When the RESUME/ACCEL
switch is turned on and off instantaneously while the
vehicle is running, the vehicle decelerates a mile for
each on/off operation. The vehicle speed at which the
vehicle was running when the switch was turned off
last is stored in the memory, and the vehicle
automatically returns to this stored speed.
3. CANCEL Function
1.Temporary Cancellation:
When the brake pedal is pressed.
When the clutch pedal is pressed. (M/T)
When the select lever is shifted to any position other
than “D”, “3”, “2” or “L”. (A/T)
When the cancel switch is operated.
When the vehicle speed exceeds about 20 km/h
over the vehicle speed stored in the memory.
Turning the RESUME/ACCEL switch will return the
vehicle to the speed stored in the cruise control
memory.
2.Complete Cancellation:
When the starter switch or the main switch is turned
off.
When the fail-safe function is activated.
When the vehicle speed is about 38.5 km/h.
Diagnosis
Refer to the Cruise Control System Diagnosis in Wiring
System section.
Brake Switch
Removal
1. Disconnect the battery ground cable.
2. Remove the brake switch (1).
Disconnect the connector.
Loosen the lock nuts of the switch.
Remove the switch by turning it.
310RS004
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. Check to see if the brake pedal has been returned by
the return spring to the specified position.2. Turn the switch clockwise until the tip of the threaded
portion of the brake switch contacts the pedal arm.
3. Turn the switch counterclockwise until the space
between the tip of the threaded portion and the pedal
arm is 0.5 to 1.0 mm (0.02-0.04 in.) as shown in the
figure.
310RS003
Page 3569 of 6000

PAGE BACK PAGE NEXT
THIS MALUAL INCLUDES THE FOLLOWING SECTIONS:
SECTION No. CONTRNTS
8A LIGHTING SYSTEM
8B WIPER / WASHER SYSTEM
8C ENTERTAINMENT
8D WIRING SYSTEM
8E METER AND GAUGE
8F BODY STRUCTURE
8G SEATS
8H SECURITY AND LOCKS
8I SUN ROOF/CONVERTIBLE TOP
8J EXTERIOR / INTERIOR TRIM
HOME
8A
8B
8C
8D
8E
8F
8G
8H
8I
8J
Page 3573 of 6000

Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFER
TO THE SRS SERVICE INFORMATION. FAILURE
TO FOLLOW WARNINGS COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY, OR OTHERWISE UNNEEDED SRS
SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or
other corrosion inhibitors) on threaded fasteners
or fasteners joint interfaces. Generally, such
coatings adversely affect the fastener torque and
the joint clamping force, and may damage the
fastener. When you install fasteners, use the
correct tightening sequence and specification.
Following these instructions can help you avoid
damage to parts and systems.