air condition OPEL FRONTERA 1998 Workshop Manual

6E–126
ENGINE DRIVEABILITY AND EMISSIONS
DTC P0117 – ECT Sensor Low Voltage
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.”
2. Observe the “Eng Cool Temp” display on the Tech 2.
Is the “Eng Cool Temp” below the specified value?
139C
(282
F)Go to Step 4Go to Step 3
31. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor “Specific DTC” info for DTC
P0117.
Does the Tech 2 indicate DTC P0117 failed this
ignition?
—Go to Step 4
Refer to
Diagnostic
Aids
41. Disconnect the ECT sensor electrical connector.
2. Observe the “Eng Cool Temp” display on the Tech 2.
Is the “Eng Cool Temp” at the specified value?
–39C
(–38
F)Go to Step 6Go to Step 5
51. Ignition “OFF.”
2. Disconnect the PCM and check the ECT signal
circuit for a short to ground or a short to the sensor
ground circuit.
3. If the ECT signal circuit is shorted. repair it as
necessary.
Was the ECT signal circuit shorted to ground?
—Verify repairGo to Step 7
6Replace the ECT sensor.
Is the action complete?
—Verify repair—
7Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
UBS 98model year Immobilizer
Workshop Manual.
Is the action complete?—Verify repair—

6E–127 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0118 ECT Sensor Circuit High Voltage
060RY00304
Circuit Description
The engine coolant temperature (ETC) sensor is a
thermistor mounted in on a coolant crossover pipe at the
rear of the engine. The powertrain control module (PCM)
applies a voltage (about 5 volts) through a pull-up resistor
to the ECT signal circuit. When the engine coolant is cold,
the sensor (thermistor) resistance is high, therefore the
PCM will measure a high signal voltage. As the engine
coolant warms, the sensor resistance becomes less, and
the ECT signal voltage measured at the PCM drops. With
a fully warmed-up engine, the ECT signal voltage should
measure about 1.5 to 2.0 volts.
Conditions for Setting the DTC
Engine running time is longer than 1.5 minutes.
The ECT sensor signal indicates an engine coolant
temperature of –39C (–38F) or less (about 5 volts)
for a total of 50 seconds over a 100-second period.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will substitute the ECT reading with a default
engine coolant temperature value. The default value
is based on start-up intake air temperature and running
time.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0118 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
The ECT shares a ground with the Transmission Fluid
Temperature sensor, the Rough Road sensor, and the
MAP sensor.
Check the ground if these DTCs are also set.
Poor connection at PCM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
ECT display on the Tech 2 while moving connectors
and wiring harnesses related to the ECT sensor. A
change in the ECT display will indicate the location of
the fault.
If DTC P0118 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.
If it is determined that the DTC occurs intermittently,
performing the DTC P1115 Diagnostic Chart may isolate
the cause of the fault.

6E–128
ENGINE DRIVEABILITY AND EMISSIONS
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Verifies that the fault is present.
3. If DTC P0118 can be repeated only by duplicating
the Failure Records conditions, refer to the
“Temperature vs. Resistance Value” table. The
table may be used to test the ECT sensor at various
temperatures to evaluate the possibility of a
“shifted” sensor that may be shorted above or below
a certain temperature. If this is the case, replace
the ECT sensor. If the ECT sensor appears to be
OK, the fault is intermittent; refer to
Diagnostic Aids.
Engine Coolant Temperature Sensor
CFOHMS
Temperature vs. Resistance Values
(approximate)
100212177
80176332
60140667
4511 31188
35951802
25772796
15594450
5417280
–52312300
–15521450
–30–2252700
–40–40100700
DTC P0118 – ECT Sensor Circuit High Voltage
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.”
2. Observe the “Eng Cool Temp” display on the Tech 2.
Is the “Eng Cool Temp” below the specified value?
–39C
(–38
F)Go to Step 4Go to Step 3
31. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor the “Specific DTC” info for
DTC P0118.
Does the Tech 2 indicate DTC P0118 failed?
—
Refer to Te s t
Description
Refer to
Diagnostic
Aids
41. Disconnect the ECT sensor electrical connector.
2. Jumper the ECT signal circuit and the sensor
ground circuit together at the ECT sensor harness
connector.
3. Observe the “Eng Cool Temp” display on the Tech 2.
Is the “Eng Cool Temp” at the specified value?
140C
(284
F)Go to Step 6Go to Step 5
51. Jumper the ECT signal circuit at the ECT sensor
harness connector to chassis ground.
2. Observe the “Eng Cool Temp” display on the Tech 2.
Is the “Eng Cool Temp” at the specified value?
140C
(284
F)Go to Step 7Go to Step 8
6Check for poor connections at the ECT sensor and
replace terminals if necessary.
Did any terminals require replacement?
—Verify repairGo to Step 10

6E–130
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0121 TP System Performance
D06RW028
Circuit Description
The throttle position (TP) sensor circuit provides a voltage
signal that changes relative to throttle blade angle. The
signal voltage will vary from about 0.6 volts at closed
throttle to about 4.5 volts at wide open throttle (WOT).
The TP signal is used by the powertrain control module
(PCM) for fuel control and many of the PCM-controlled
outputs. The PCM monitors throttle position and
compares actual throttle position from the TP sensor to a
predicted TP value calculated from engine speed. If the
PCM detects an out-of-range condition, DTC P0121 will
set.
Conditions for Setting the DTC
The engine is running.
No MAP DTCs, or P0121, P0122, P0123 are set.
MAP reading is below 55 kPa.
Throttle is steady, throttle angle is changing less than
1%.
Predicted throttle angle is not close to actual throttle
angle.
Above conditions are present for a total of 12.5
seconds over a 25-second period of time.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) after the second consecutive trip in which the
fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
The PCM will use a default throttle position based on
mass air flow and RPM.
Conditions for Clearing the MIL/DTC
DTC P0121 can be cleared by using the Tech 2 “Clear
info ” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Skewed MAP signal or faulty Map sensor – An
incorrect MAP signal may cause the PCM to incorrectly
calculate the predicted TP sensor value during high
engine load situations. Check for an unusually low
MAP reading. This condition can cause DTC P0121 to
be set.
Poor connection at PCM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
ECT display on the Tech 2 while moving connectors
and wiring harnesses related to the sensor. A change
in the display will indicate the location of the fault.
If DTC P0121 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.

6E–133 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0122 TP Sensor Circuit Low Voltage
D06RW028
Circuit Description
The throttle position (TP) sensor circuit provides a voltage
signal that changes relative to throttle blade angle. The
signal voltage will vary from below 0.6 volts at closed
throttle to about 4.5 volts at wide open throttle (WOT).
The TP signal is used by the powertrain control module
(PCM) for fuel control and many of the PCM–controlled
outputs.
Conditions for Setting the DTC
The ignition is “ON.”
TP sensor signal voltage is less than 0.22 volt for a total
of 0.78 second over a 1.5-second period.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
The PCM will use a default throttle position based on
mass air flow and RPM.
Conditions for Clearing the MIL/DTC
DTC P0122 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Check intermittent codes.
The TP sensor shares a 5 Volt reference with the EGR
position sensor. Check the 5 Volt reference if these
DTCs are also set.
The TP sensor shares a ground with the IAT sensor,
the EGR position sensor.
Poor connection at PCM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
throttle position display on the Tech 2 while moving
connectors and wiring harnesses related to the TP
sensor. A change in the display will indicate the
location of the fault.
If DTC P0122 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.

6E–134
ENGINE DRIVEABILITY AND EMISSIONS
DTC P0122 –TP Sensor Circuit Low Voltage
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.”
2. With the throttle closed, observe the “TP Sensor”
display on the Tech 2.
Is the “TP Sensor” below the specified value?
0.22 VGo to Step 4Go to Step 3
31. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor the “DTC” info for DTC
P0122.
Does the Tech 2 indicate DTC P0122 failed?
—Go to Step 4
Refer to
Diagnostic
Aids
41. Ignition “OFF.”
2. Disconnect the TP sensor electrical connector.
3. Jumper the 5 volt reference “A” circuit and the TP
signal together at the TP sensor harness connector.
4. Ignition “ON.”
Observe the “TP Sensor” display on the Tech 2.
Is the “TP Sensor” at the specified value?
5 VGo to Step 10Go to Step 5
51. Disconnect jumper.
2. Connect a test light between B+ and the TP sensor
signal circuit at the TP sensor harness connector.
Observe the “TP Sensor” display on the Tech 2.
Is the “TP Sensor” at the specified value?
5 VGo to Step 6Go to Step 8
61. Ignition “OFF.”
2. Disconnect the PCM and check the 5 volt reference
“A” circuit for an open or short to ground.
3. If the 5 volt reference “A” circuit is open or shorted to
ground, repair it as necessary.
Was the 5 volt reference “A” circuit open or shorted to
ground?
—Verify repairGo to Step 7
7Check the 5 volt reference “A” circuit for a poor
connection at the PCM and replace the terminal if
necessary.
Did the terminal require replacement?
—Verify repairGo to Step 12
81. Ignition “OFF.”
2. Disconnect the PCM, and check the TP signal
circuit for an open, short to ground, or short to the
sensor ground circuit.
3. If the TP sensor signal circuit is open or shorted to
ground, repair it as necessary.
Was the TP signal circuit open or shorted to ground?
—Verify repairGo to Step 9
9Check the TP sensor signal circuit for a poor
connection at the PCM and replace the terminal if
necessary.
Did the terminal require replacement?
—Verify repairGo to Step 12

6E–136
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0123 TP Sensor Circuit High Voltage
D06RW028
Circuit Description
The throttle position (TP) sensor circuit provides a voltage
signal that changes relative to throttle blade angle. The
signal voltage will vary from about 0.6 volts at closed
throttle to about 4.5 volts at wide open throttle (WOT).
The TP signal is one of the most important inputs used by
the powertrain control module (PCM) for fuel control and
many of the PCM-controlled outputs.
Conditions for Setting the DTC
The ignition is “ON.”
TP sensor signal voltage is greater than 4.88 volts for
a total of 0.78 second over a 1.5-second period.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
The PCM will use a default throttle position based on
mass air flow and RPM.
Conditions for Clearing the MIL/DTC
DTC P0123 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Check intermittent codes.
The TP sensor shares a 5 Volt reference with the EGR
position sensor. Check the 5 Volt reference if these
DTCs are also set.
The TP sensor shares a ground with the IAT sensor
and the EGR position sensor. Check the ground if
these other DTCs are also set.
Poor connection at PCM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
TP sensor display on the Tech 2 while moving
connectors and wiring harnesses related to the TP
sensor. A change in the display will indicate the
location of the fault.
Faulty TP sensor – With the ignition key “ON,” engine
“OFF,” observe the TP sensor display on the Tech 2
while slowly depressing the accelerator to wide open
throttle. If a voltage over 4.88 volts is seen at any point
in normal accelerator travel, replace the TP sensor.
If DTC P0123 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.
Test Description
Number (s) below refer to the step number(s) on the
Diagnostic Chart.
7. Components that share the TP sensor 5 volt reference
“A” circuit include the following device:
EGR valve

6E–137 ENGINE DRIVEABILITY AND EMISSIONS
Disconnect the component while observing the TP
sensor display on the Tech 2. If the reading
changes drastically when this component isdisconnected, replace the component that affected
the reading.
DTC P0123 – TP Sensor Circuit High Voltage
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.”
2. With the throttle closed, observe the “TP Sensor”
display on the Tech 2.
Is the “TP Sensor” above the specified value?
4.88 VGo to Step 4Go to Step 3
31. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor “Specific DTC” info for DTC
P0123.
Does the Tech 2 indicate DTC P0123 failed.
—Go to Step 4
Refer to
Diagnostic
Aids
41. Disconnect the TP sensor electrical connector.
2. Observe the “TP Sensor” display on the Tech 2.
Is the “TP Sensor” near the specified value?
0 VGo to Step 5Go to Step 6
5Probe the sensor ground circuit at the TP sensor
harness connector with a test light connected to B+.
Is the test light “ON?”
—Go to Step 7Go to Step 10
61. Ignition “OFF,” disconnect the PCM.
2. Ignition “ON,” engine “OFF.”
3. Check for a short to voltage on the TP sensor signal
circuit.
4. If the TP sensor signal circuit is shorted, repair it as
necessary.
Was the TP sensor signal circuit shorted?
—Verify repairGo to Step 12
71. Ignition “ON.”
2. Monitor the “TP Sensor” Tech 2 display while
disconnecting each of the components that share
the 5 volt reference “A” circuit (one at a time).
3. If the “TP Sensor” Tech 2 display changes, replace
the component that caused the display to change
when disconnected.
Does disconnecting any of these components cause
the “TP Sensor” display to change?
—Verify repairGo to Step 8
81. Ignition “OFF,” disconnect the PCM.
2. Ignition “ON,” engine “OFF.”
3. Check for a short to B+ on the 5 volt reference “A”
circuit.
4. If the 5 volt reference “A” circuit is shorted, repair it
as necessary.
Was the 5 volt reference “A” circuit shorted?
—Verify repairGo to Step 9
9Check for poor electrical connections at the TP sensor
and replace terminals if necessary.
Did any terminals require replacement?
—Verify repairGo to Step 11

6E–139 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0131 HO2S Circuit Low Voltage Bank 1
Sensor 1
060RW236
Circuit Description
The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
sensor (HO2S) signal high and signal low circuits. When
measured with a 10 megaohm digital voltmeter, this may
display as low as 350 mV. The oxygen sensor varies the
voltage within a range of about 1000 mV when the
exhaust is rich, down through about 10 mV when exhaust
is lean. The PCM constantly monitors the HO2S signal
during “closed loop” operation and compensates for a rich
or lean condition by decreasing or increasing injector
pulse width as necessary. If the Bank 1 HO2S 1 voltage
remains excessively low for an extended period of time,
DTC P0131 will be set.
Conditions for Setting the DTC
No related DTCs.
Vehicle is operating in “closed loop.”
Engine coolant temperature is above 60C (140F).
“Closed loop” commanded air/fuel ratio is between
14.5 and 14.8.
Throttle angle is between 3% and 19%.
Bank 1 HO2S 1 signal voltage remains below 22 mV
during normal “closed loop” operation for a total of 77
seconds over a 90-second period of time.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
“Open loop” fuel control will be in effect.
Conditions for Clearing the MIL/DTC
DTC P0131 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Heated oxygen sensor wiring – The sensor pigtail may
be routed incorrectly and contacting the exhaust
system.
Poor PCM to engine block grounds.
Fuel pressure – The system will go lean if pressure is
too low. The PCM can compensate for some
decrease. However, If fuel pressure is too low, a DTC
P0131 may be set. Refer to
Fuel System Diagnosis.
Lean injector(s) – Perform “Injector Balance Test.”
Vacuum leaks – Check for disconnected or damaged
vacuum hoses and for vacuum leaks at the intake
manifold, throttle body, EGR system, and PCV system.
Exhaust leaks – An exhaust leak may cause outside air
to be pulled into the exhaust gas stream past the

6E–140
ENGINE DRIVEABILITY AND EMISSIONS
HO2S, causing the system to appear lean. Check for
exhaust leaks that may cause a false lean condition to
be indicated.
MAF sensor – The system can go lean if the MAF
sensor signal indicates an engine airfiow
measurement that is not correct. Disconnect the MAF
sensor to see if the lean condition is corrected. If so,
replace the MAF sensor.
Fuel contamination – Water, even in small amounts,
can be delivered to the fuel injectors. The water can
cause a lean exhaust to be indicated. Excessive
alcohol in the fuel can also cause this condition. Refer
to
Fuel System Diagnosis for the procedure to check
for fuel contamination.
If none of the above conditions are present, replace the
affected HO2S.
Test Description
Number(s) below refer to step numbers on the diagnostic
chart.
3. DTC P0131 failing during operation may indicate a
condition described in the “Diagnostic Aids” above.
If the DTC P0131 test passes while the Failure
Records conditions are being duplicated, an
intermittent condition is indicated.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0131 –HO2S Circuit Low Voltage Bank 1 Sensor 1
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Install the Tech 2.
2. Run the engine at operating temperature.
3. Operate the vehicle within the parameters specified
under “Conditions for Setting the DTC” criteria
included in Diagnostic Support.
4. Using a Tech 2, monitor Bank 1 HO2S 1 voltage.
Does the Bank 1 HO2S 1 voltage remain below the
specified value?
22 mVGo to Step 4Go to Step 3
31. Ignition “ON,” engine “OFF,” review and record Tech
2 Failure Records data and note parameters.
2. Operate the vehicle within Failure Records
conditions as noted.
3. Using a Tech 2, monitor “Specific DTC” info for DTC
P0131 until the DTC P0131 test runs.
Note test result.
Does Tech 2 indicate DTC P0131 failed this ignition?
—Go to Step 4
Refer to
Diagnostic
Aids
41. Turn the ignition “OFF.”
2. Disconnect the PCM.
3. Check the Bank 1 HO2S 1 high and low circuits for a
short to ground or a short to the heater ground
circuit.
Are the Bank 1 HO2S 1 signal circuits shorted to
ground?
—Go to Step 5Go to Step 6
5Repair the Bank 1 HO2S 1 signal circuit.
Is the action complete?
—Verify repair—
61. Turn the ignition “OFF,” HO2S 1 and PCM
disconnected.
2. Check for continuity between the high and low
signal circuits.
Was there continuity between the high and low circuits?
—Go to Step 7Go to Step 8
7Repair the short between the high and low circuits.
Is the action complete?
—Verify repair—