air Peugeot Expert 2003 Owner's Manual

KEYS7I-2
WARNING
Never interfere with the electronic immobiliser electrical circuit as this could make it impossible to start the vehicle.
Loss of the confidential card will
necessitate extensive and costly repairs by the dealer network.
22-04-2003
CODED card
A confidential card is given to the new owner when he takes deliveryof his new vehicle. This card bears a hidden access code to be used by the dealer whenmaintaining the electronic immobili-ser device. Do not scratch the protective strip , the immobiliser depends on it
remaining undamaged. Should the card be lost, the immo- biliser device can no longer beconsidered secure. The card must be passed on to the new owner should the vehicle be sold. Keep the card in a safe place.Never leave it in the vehicle. Advice Keep the coded card bearing your personal electronic immobiliser number in a safe place (never in the vehicle). In the event of losing your keys or the remote control, only a dealer can provide you with replacement ones using these numbers. If any key modifications become necessary (addition, cancellation or replace- ment of the key), you must take the confidential card the dealer network.

22-04-2003
DASHBOARD*23I-11
1 Left hand air vent & Side glass demister vent.
2 Storage space
3 Radio housing or oddments pocket.
4 Centre air vents.
5 Controls for: ¥ Lighting ¥ Direction indicators ¥ Horn ¥ Foglamp 6
Instrument panel.
7 Controls for: ¥ Windscreen wash ¥ Windscreen wiper
8 Right hand air vent & Side glass demister vent.
9 Bonnet release lever.
10 Adjusting the headlamps.
11 Steering lock and ignition switch. 12
Controls for: ¥ Hazard warning lamps.
¥ Heated glass of hinged rear
doors.
¥ Air conditioning
¥ Demisting and defrosting of the rear view mirrors.
13 Gear lever.
14 Ashtray & Cigar lighter.
15 Heating/ventilation controls.
16 ¥ Glovebox. ¥ Fuse box access.
* According to model or country

22-04-2003
WARNING LAMPS*29I-13LH direction indicator See Ç Signalling È Dipped beam See Ç Signalling È
All the direction indicators flash simultaneously when the hazard war- ning lamps are switched on.
Anti-lock Braking System On switching on the igni-
tion, the ABS lamp will
light for approximately 2 seconds. If it stays on there may be a fault in the system. See Chapter II Ç Brakes È RH direction indicatorSee Ç Signalling È Main beam See Ç Signalling È Front brake pad wear If it lights when pressing the brake pedal, have thebrake pads checked and
replaced if necessary.
Diesel Preheater See the instructions for starting the engine. Refer to section II - Driving
- Ç Starting È. Rear screen demister
See Ç Visibility È Foglamp See Ç Signalling È Engine auto-diagnosis If it flashes or comes on while you are driving, thisindicates a fault in either
the injection, ignition or emissionsystems. Contact the dealer network as soon as possible.
Water-in-fuel Drain the fuel filter as soon as possible.
Front airbag warninglamp Refer to the section
Ç Airbag È
* According to model or country

CHECKS*57IV-1
Beware:When working under the bonnet, the cooling fan could operate if
the engine is hot (even when switched off). The engine oil level should be checked frequently between services (as recommended by the manufacturer), as well as before long journeys.
Air filter Follow the recommenda- tions in the maintenanceguide.
22-04-2003
Coolant The level should be bet- ween the maximum andminimum marks on the
reservoir. If the engine is hot, wait 15 minutes.Oil quality: see Ç Lubricants and
fluids È.
Never work on the cooling sys- tem if the engine is hot. (see
Ç Levels È).
Windscreen, rear screenand headlamp washerfluid It is recommended to use
manufacturer approved products.
12 volt batterySee Ç Emergency starting
with a slave battery È. Engine oilCheck with the vehicle on level ground, and the
engine off for at least
10 minutes. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
Take out the oil dipstick.The level must be bet- ween the MAX and MINmarks on the dipstick.
It must not exceed
the maximum mark. Brake fluid The level should be bet- ween the maximum andminimum marks on the
reservoir. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
If the warning lamp comes on: stop the vehicle
Power steering oilCheck the level with the
engine switched off. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
B
Max Min
* According to model or country

22-04-2003
CHECKS*59IV-2
Beware:When working under the bonnet, the cooling fan could operate if
the engine is hot (even when switched off). The engine oil level should be checked frequently between services (as recommended by the manufacturer), as well as before long journeys.
Priming pump Refer to the section
Ç Diesel
injection equipment È.
CoolantThe level should be bet- ween the maximum andminimum marks on the
reservoir. If the engine is hot, wait 15 minutes.Oil quality: see Ç Lubricants and
fluids È.
Never work on the cooling sys- tem if the engine is hot. (see
Ç Levels È).
Windscreen, rear screenand headlamp washerfluid It is recommended to use
manufacturer approved products.
12 volt batterySee Ç Emergency starting
with a slave battery È. Engine oilCheck with the vehicle on level ground, and the
engine off for at least
10 minutes. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
Take out the oil dipstick.The level must be bet- ween the MAX and MINmarks on the dipstick.
It must not exceed
the maximum mark. Brake fluid The level should be bet- ween the maximum andminimum marks on the
reservoir. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
If the warning lamp comes on: stop the vehicle
Power steering oilCheck the level with the
engine switched off. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
A
Air filter Follow the recommendations in the maintenance guide.
B
Max Min
* According to model or country

2.0 HDi ENGINEIV-2
60
The 2.0 HDi engine makes use of advanced technology.
Any repair work must be carried out by suitably qualified
personnel, such as can be provided by the dealer network.
Due to the fact that the diesel sys- tem is a high pressure system:
IT IS FORBIDDEN TO CARRY OUT
ANY REPAIRS TO THE SYSTEM.
22-04-2003
B

22-04-2003
CHECKS*61IV-2
Beware:When working under the bonnet, the cooling fan could operate if
the engine is hot (even when switched off). The engine oil level should be checked frequently between services (as recommended by the manufacturer), as well as before long journeys.
Air filter Follow the recommenda- tions in the maintenanceguide. Coolant The level should be bet- ween the maximum andminimum marks on the
reservoir. If the engine is hot, wait 15 minutes.Oil quality: see Ç Lubricants and
fluids È.
Never work on the cooling sys- tem if the engine is hot. (see
Ç Levels È).
Windscreen, rear screenand headlamp washerfluid It is recommended to use
manufacturer approved products.
12 volt batterySee Ç Emergency starting
with a slave battery È. Engine oilCheck with the vehicle on level ground, and the
engine off for at least
10 minutes. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
Take out the oil dipstick.The level must be bet- ween the MAX and MINmarks on the dipstick.
It must not exceed
the maximum mark. Brake fluid The level should be bet- ween the maximum andminimum marks on the
reservoir. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
If the warning lamp comes on: stop the vehicle
Power steering oilCheck the level with the
engine switched off. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
B
Max Min
* According to model or country

DIESEL INJECTION EQUIPMENT*IV-3
62
The 2.0 HDi engine makes use of advanced technology.
Any repair work must be carried out by suitably qualified
personnel, such as can be provided by the dealer network.
Priming the fuel system In the event of running out of fuel:
A 1.9 D ENGINE: - After filling (5 litres minimum), operate the manual priming pump untilsome resistance is felt.
- Operate the starter motor while depressing the accelerator pedal slightly until the engine starts.
If the engine fails to start at the first attempt, wait 15 seconds before trying again. If the engine fails to start after several attempts, repeat the procedure from the beginning. When the engine is idling, accelerate slightly to complete the bleeding of the circuit. Engine 2.0 HDi: After adding fuel, turn the ignition key to position M, then operate the star-
ter motor until the engine starts. Injection pump Do not remove the seals on the pump setting screws under any circum- stances. Alteration of the settings might lead to early engine failure and loss of war-
ranty cover.
B Draining water from the fuel filter Bleed regularly (each time the engine is drained).
To remove the water, loosen the bleed screw at the bottom of the filter.Operate until all the water has been expelled.
22-04-2003
* According to model or country
A
B

22-04-2003
CAPACITIES*67IV-6
* According to model or country ** With air conditioning
Capacity (in litres): 2.0i 16V 1.9 D 2.0 HDi
- Engine oil Drain, refill and replace oil filter 4,25 4,25/4** 4,5/4,5**
3,5 3,5 3,5
- Windscreen wash or or or
7,5 7,5 7,5

22-04-2003
STEERING LOCK - IGNITION - STARTERII-1
40
¥ S : Steering lock
To free the steering, turn the steering wheel slightly at the same time as tur- ning the key; avoid using undue force.
¥ A : Accessories
Allows certain electrical accessories to be used. The battery charge warning lamp illuminates.
¥ M : Ignition The following warning lamps should come on: battery charge, handbrake, oil
pressure, engine coolant temperature According to the specific version of
vehicle, the following warning lamps should also come on: Stop, ABS, Engineautodiagnostic, Preheating (Diesel), Front airbag. If one of these lamps fails to light, it could indicate a fault in the system concerned. ¥ D : Starter Release the key as soon as the engine has started. Never operate with the engine running.
These warning lamps are tested with the ignition key in the ignition on position.