key PONTIAC GRAND AM 2003 Service Manual
[x] Cancel search | Manufacturer: PONTIAC, Model Year: 2003, Model line: GRAND AM, Model: PONTIAC GRAND AM 2003Pages: 354, PDF Size: 16.3 MB
Page 260 of 354

How to Check Power Steering Fluid
Turn the key off, let the engine compartment cool down,
wipe the cap and the top of the reservoir clean, then
unscrew the cap and wipe the dipstick with a clean rag.
Replace the cap and completely tighten it. Then
remove the cap again and look at the fluid level on the
dipstick.
The level should be at the
FULL COLD mark. If
necessary, add only enough fluid to bring the level up to
the mark.
What to Use
To determine what kind of fluid to use, see Part D:
Recommended Fluids and lubricants on page 6- 15.
Always use the proper fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.
Windshield Washer Fluid
What to Use
When you need windshield washer fluid, be sure to read
the manufacturer's instructions before use. If you
will
be operating your vehicle in an area where the
temperature may fall below freezing, use a fluid that has
sufficient protection against freezing. See
Engine
Compartment Overview on page
5-12 for reservoir
location.
Adding Washer Fluid
.1. ,- 5 * -,
LOW
Your vehicle has a low
washer fluid telltale that
will come on in the
instrument panel cluster
when the washer fluid
is low.
See
low Washer Fluid Warning light on page 3-36 for
more information.
5-37
Page 307 of 354

Engine Compartment Fuse Block
The engine compartment fuse block is located on the
driver’s side
of the engine compartment, near the
battery.
.
Fuse
1
2
Usage
Ignition Switch
Right Electrical Center-Fog Lamps,
Radio, Body Function Control
Module, Interior Lamps Fuse
3
4
5
6
7
8
Relays
9
10
11
12
13
14
15 Usage
Left Electrical Center-Stop Lamps,
Hazard Lamps, Body Function
Control Module, Cluster, Climate
Control System
Anti-Lock Brakes
Left Electrical Center-Power Seats,
Power Mirrors, Door Locks, Trunk
Release, Audio Amplifier, Remote
Keyless Entry
Not Used Ignition Switch
Cooling Fan
#I
Usage
Rear Defog
Not Used
Starter
Cooling Fan #1
HVAC Blower (Climate Control)
Cooling Fan #2
Cooling Fan
5-84
Page 321 of 354

At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly.
Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield.
Also see
Cleaning the Outside of Your Vehicle on page 5-75.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better,' and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be required. See
Part D: Recommended Fluids and
Lubricants on page
6- 15.
Manual Transaxle Check
It is not necessary to check the transaxle fluid level.
Check for leaks. A fluid leak is the only reason for fluid
loss. Have the system inspected and repaired if
needed.
Automatic Transaxle Check
It is not necessary to check the transaxle fluid level. A
transaxle fluid leak is the only reason for fluid loss.
Check for leaks. If a leak occurs, take the vehicle to your
dealer and have
it repaired as soon as possible.
Hydraulic Clutch System Check
Check the fluid level in the clutch reservoir. See
Hydraulic Clutch on page 5-23. A fluid loss in this
system could indicate a problem. Have the system
inspected and repaired at once.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part
D.
Body Lubrication Service
Lubricate all the door hinges and latches, including
those for the hood and the trunk lid. Part D tells
you what to use. More frequent lubrication may be
required when exposed to a corrosive environment.
6-1 0
Page 322 of 354

Starter Switch Check
1
When you are doing this check, the vehicle
could move suddenly.
If it does, you or others
could be injured. Follow the steps below.
Automatic Transaxle Shift Lock Control
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-29 if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately
if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
ii ine starier WOI-KS in any oiner posiiion, your
vehicle needs service.
System Check
When you are doing this check, the vehicle
could move suddenly.
If it does, you or others
could be injured.
Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
su dace.
2. Firmly apply the parking brake. See Parking Brake
on page
2-29 if necessary.
Be ready to apply the regular brake immediately
if
the vehicle begins to move.
3. With the engine off, turn the key to the ON position,
but don’t start the engine. Without applying the
regular brake, try
to move the shitt lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs sewice.
6-1 1
Page 323 of 354

Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to
OFF in each shift lever position.
* With an automatic transaxle, the key should turn to
OFF only when the shift lever is in PARK
(P).
With a manual transaxle, the key should turn to
OFF only when the shift lever
is in reverse.
On all vehicles, the key should come out only in
OFF.
Parking Brake and Automatic Transaxle
Park
(P) Mechanism Check
When you are doing this check, your vehicle
could begin to move. You
or others could be
injured and property could be damaged. Make
sure there is
room in front of your vehicle in
case it begins to roll.
Be ready to apply the
regular brake at once should the vehicle begin
to move. Park
on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL
(N), slowly remove foot pressure from the regular
brake pedal.
Do this until the vehicle is held by the
parking brake only.
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
* To check the PARK (P) mechanism’s holding
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-1
2
Page 326 of 354

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number or specification may be obtained from your
dealer.
Usage
Engine Oil Fluid/Lubricant
Engine oil with the American
Petroleum Institute Certified for
Gasoline Engines starburst symbol
of the proper viscosity.
To determine
the preferred viscosity for your
vehicle’s engine, see
Engine Oil
on page 5-15.
Engine Coolant
Hydraulic Brake Svstem
Windshield
Washer Solvent
Hydraulic
Clutch System 50/50
mixture of clean, drinkable
water and use only DEX-COOL
Coolant. See Engine Coolant
on page
5-23.
Delco Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
GM Optikleen Washer Solvent or
equivalent.
Hydraulic Clutch Fluid
(GM Part No.
U.S. 12345347 in
Canada 1095351 7, or equivalent
DOT-3 brake fluid). Usage
Power Steering System
Manual
Transaxle
Automatic Transaxle
Key Lock
Cylinders
Hood Latch Assembly,
Secondary
Latch, Pivots,
Spring
Anchor and
Release Pawl
Hood and Door Hinges
Weatherstrip Conditioning Fluid/Lubricant
GM Power Steering Fluid
(GM Part No.
U.S. 1052884, in
Canada 993294, or equivalent).
DEXRON-Ill Automatic Transmission
Fluid.
DEXRON-Ill Automatic Transmission
Fluid.
Multi-Purpose Lubricant, Superlube
(GM Part No.
US. 12346241, in
Canada 10953474, or equivalent).
Lubriplate Lubricant Aerosol
(GM Part No.
US. 12346293, in
Canada 992723, or equivalent) or
lubricant meeting requirements of
NLGl
#2, Category LB or GC-LB.
Multi-Purpose Lubricant, Superlube
(GM Part No.
U.S. 12346241, in
Canada 10953474, or equivalent).
Dielectric Silicone Grease
Canada 1974984, or equivalent).
(a! Part ?!e. V.S. 123?557S, Ir!
6-1 5
Page 346 of 354

Inspection Brake System
............................................. 6-14
Engine Cooling System
................................ 6-14
Exhaust System
.......................................... 6-13
Fuel System
............................................... 6-13
Part C
. Periodic Maintenance ....................... 6-13
Steering. Suspension and Front Drive Axle
Boot and Seal ......................................... 6-13
Throttle System
........................................... 6-1 4
Cluster
....................................................... 3-23
Overview
..................................................... 3-2
Instrument Panel Brightness
............................. 3-1 6
Instrument Panel Fuse Block (Passenger's Side)
....................................... 5-83
Instrument Panel Fuse Block (Driver's Side)
............................................. 5-82
Instrument Panel Fuse Blocks
........................... 5-81
Interior Lamps
................................................ 3-16
Instrument Panel
Interior Plastic Components
.............................. 5-74
J
Jump Starting ................................................. 5-43
K
Key Lock Cylinders Service .............................. 6-10
Key Removal
................................................. 2-32
Keyless Entry System
....................................... 2-3 Keys
............................................................... 2-2
Lamps Exterior
...................................................... 3-13
Interior
....................................................... 3-16
Lap Belt
........................................................ 1-28
Lap-Shoulder Belt
................................... 1.14, 1-24
LATCH System Child Restraints
........................................... 1-44
Securing a Child Restraint Designed for the
LATCH System
........................................ 1-46
Latches, Seatback
............................................ 1-5
Leather
......................................................... 5-74
Leaving Your Vehicle
....................................... 2-11
Leaving Your Vehicle With the Engine Running
(Automatic Transaxle Only)
........................... 2-31
Lift Seat, Power
............................................... 1-7
Light Air Bag Readiness
....................................... 3-25
Anti-Lock Brake System Warning
................... 3-28
brake
Sys'rem Vvarrliny 5-10
Change Engine Oil ...................................... 3-35
Enhanced Traction System Active
.................. 3-29
Enhanced Traction System Warning
............... 3-28
Low Coolant Warning
................................... 3-30
Low
Oil Level ............................................. 3-35
Low Washer Fluid Warning
........................... 3-36
*- .................................
Charging System ......................................... 3-26
7
Page 348 of 354

Mexico. Central America and Caribbean
Islands/Countries (Except Puerto Rico
and
U.S. Virgin Islands) ................................. 7-4
Mirrors Manual Rearview Mirror
................................ 2-35
Outside Convex Mirror
................................. 2-36
Outside Power Mirrors
.................................. 2-36
Outside Remote Control Mirror
...................... 2-35
New Vehicle Break-in
...................................... 2-18
Normal Maintenance Replacement Parts
............ 5-88
0
Odometer ...................................................... 3-24
Off-Road Recovery
.......................................... 4-1 3
Oil
Engine
....................................................... 5-1 5
Change Engine
Oil Light
............................... 3-35
Low Oil Level Light
...................................... 3-35
Older Children, Restraints
................................ 1-32
Operation
...................................................... 3-1 8
Operation Tips
................................................ 3-21
Other Warning Devices
...................................... 3-5
nw--- ...-- I :-LC rlcaautc LIYIIL WU-T 13 QA .............................................
Outlet Adjustment ............................................ 3-21
Outside Convex Mirror
............................................. 2-36 Outside (cont.)
Power Mirrors
............................................. 2-36
Remote Control Mirror
.................................. 2-35
Owners, Canadian
............................................... ii
Owner’s Information ........................................ 7-10
P
Park (P) Shifting
Out of .....................................
Parking Brake
..............................
Over Things That Burn .......
Your Vehicle/Key Removal ..
Parking Brake and Automatic T
Mechanism Check .............
Parking on Hills .....................
Park (P)
Shifting Into
.......................
..... 2-32
.......................... 2-29
.......................... 2-33
.......................... 2-32
‘ransaxle Park (P)
.......................... 6-12
......................... 4-42
......................... 2-30
Part
A . Scheduled Maintenance Services ............ 6-4
Part B
. Owner Checks and Services .................. 6-9
Part
C - Periodic Maintenance Inspections .......... 6-13
I UIL Y I I~’cIWI111IIOIIU~U I IUIUI;) UI IU LUVII”UII&d .... 6-15
Part E - Maintenance Record ........................... 6-16
Passing
................................................. 4-14, 4-41
Passlock@
..................................................... 2-17
Plan Ahead When Possible
................................ 7-7
Playing a Cassette Tape
.................................. 3-64
Piaying a Compact Disc
3-41, 3-53, 3-00
D-4 n ~ Drrmnmmnnrlnrl El~~iArn -tnA I I 1hv;cqnte
n nn ..................
Playing the Radio ........................... 3-39, 3-45, 3-56
9
Page 349 of 354

Power ............................................................. 1-3
Door Locks
.................................................. 2-8
Electrical System
......................................... 5-81
Lift Seat
....................................................... 1-7
Steering Fluid
............................................. 5-36
Windows
.................................................... 2-1 6
Power Steering
............................................... 4-1 1
Programmable Automatic Door Locks
.................. 2-8
Questions and Answers About Safety Belts
......... 1-13
Radio Messages
............................. 3.41. 3.50. 3-61
Radios
.......................................................... 3-38
Care of Your CD Player
............................... 3-72
Care of Your CDs
........................................ 3-71
DAB Radio Antenna System
.......................... 3-72
Radio with Cassette and CD
......................... 3-55
Radio with CD
.................................... 3.39. 3-43
Setting the Time for Radios with Radio
Data Systems (RDS)
................................ 3-39
Setting the Time for Radios without Radio
Data Systems (RDS)
................................ 3-38
Theft-Deterrent
............................................ 3-68
Understanding Reception
.............................. 3-70
RDS and DAB Messages ......................... 3.49. 3-60
Care
of Your Cassette Tape Player
................ 3-70 Rear Safety Belt
Comfort Guides
...................... 1-29
Rear Seat Operation
......................................... 1-8
Rear Seat Outside Passenger Positions
............. 1-23
Rear Seat Passengers. Safety Belts
.................. 1-23
Rear Window Defogger
.................................... 3-20
Rearview Mirrors
............................................. 2-35
Recreational Vehicle Towing
............................. 4-32
Remote Keyless
Entry System ............................ 2-3
Remote Keyless Entry System. Operation
............ 2-4
Remote Trunk Release
.................................... 2-13
Remote Trunk Release Lockout
........................ 2-13
Removing the Flat Tire and Installing the
Spare Tire
.................................................. 5-64
Replacement Bulbs ......................................... 5-51
Replacing Brake System Parts
.......................... 5-42
Replacing Restraint System Parts After
a Crash
..................................................... 1-60
Reporting Safety Defects Canadian Government
................................... 7-9
General Motors
............................................. 7-9
United States Government
.............................. 7-8
Restraint System Check
................................... 6-10
Checking Your Restraint Systems
................... 1-60
Reclining Seatbacks
.......................................... 1-3
Removing the Spare Tire and Tools
................... 5-63
Replacing Restraint System Parts After
a Crash
.................................................. 1-60
Checking .................................................... 1-60
Replacing Parts ........................................... 1-60
Restraint Systems
10