warning PORSCHE 911 GT3 2004 5.G Repair Manual
[x] Cancel search | Manufacturer: PORSCHE, Model Year: 2004, Model line: 911 GT3, Model: PORSCHE 911 GT3 2004 5.GPages: 195, PDF Size: 16.94 MB
Page 105 of 195

Spoiler, SideMember Panels
/!\
Caution!
Risk ofdamage. Thevehicle maytouch the
ground asaresult ofthe small ground clear-
ance.
'" Drive slowly andcarefully onsteep uphilland
downhill slopes(e.g.multi-storey carparks).
'" Avoid steepramps.
Risk ofdamage torear spoiler.
'" Please consult theoperator beforeusingauto-
matic carwashes.
'" Donot push thevehicle bythe spoiler.
'" Donot place objects onthe spoiler.
Controls, Instruments
Rear
spoiler
On public highways, therear spoiler mustbeinthe
standard (lowest)position.
Tightening torqueoflocking screws:
15 Nm (11ftlb.)
/!\
Warning!
Risk ofaccident.
Adjusting therear spoiler (e.g.forsporting
events) maycause thescrews tocome loose.
The rear spoiler maycome offwhile youare
driving.
'" Therefore, wheneveryouadjust therear spoil-
er, apply
Loctite 270
screw locking fluidto
the threads ofthe fastening screws.
Page 108 of 195

CarTelephone and
Aftermarket Alarms
Important legalandsafety information
regarding theuse ofcellular telephones
Some states mayprohibit theuse ofcellular tele-
phones whiledriving avehicle. Checkthelaws and
regulations onthe use ofcellular telephones inthe
areas where youdrive.
/i\
Danger!
Risk ofan accident.
Severe personal injuryordeath canresult in
the event ofan accident.
Looking awayfromtheroad orturning your
attention awayfromyourdriving cancause
an accident andserious orfatal injury.
When usingyourcellular telephone, youshould al-
ways:
" Give fullattention toyour driving -pull offtile
road andpark before making oranswering a
call iftraffic conditions sorequire;
and
" Keep bothhands onthe steering wheel-use
hands-free operation(ifavailable) -pull offthe
road andpark before usingahand-held tele-
phone.
It
is essential toobserve theinstructions of
the telephone manufacturer beforeputting
the telephone intooperation.
Any portable telephone orradio transmitter which
is used inaPorsche mustbeproperly installedin
accordance withthetechnical requirements of
Porsche.
The transmission powermustnotexceed
lOW.
The devices mustpossess atype approval for
your vehicle andhave an"e"
symbol.
If you should require equipment withtransmission
power values greater than10 W, please consult
your authorized Porschedealerforthis purpose.
He isfamiliar withthetechnical requirements for
installing devicesofthis kind.
The antennas forallradios andtelephones witha
transmitting antennamustbeexternally mounted.
The improper installation ofradios ortelephones
or use ofaradio ortelephone withatransmitting
antenna insidethecar may cause
thewarning
lights tocome on.
Improper installation ofsuch equipment cancre-
ate adischarged batteryorexcessive current
draw fromadded equipment. If
aftermarket systemsareinstalled bynon-dealer-
ship technicians oroutside theselling dealer,
problems mayresult. Installation ofaftermarket
equipment isnot covered undertheNew CarWar-
ranty.
" Consult yourauthorized Porschedealerabout
the installation ofnon Porsche approved equip-
ment.
Reception quality
The reception qualityofyour cartelephone will
change constantly whenyouaredriving. Interfer-
ence caused bybuildings, landscape andweather
is unavoidable. Itmay become particularly difficult
to hear when usingthehands-free functiondueto
external noisesuchasengine andwind noise.
Automatic car-wash
" Unscrew externalantennas beforeusinganau-
tomatic car-wash.
Controls, Instruments
107
Page 109 of 195

RoofTransport System
Follow theseparate instructions forfitting
the Roof Transport System.
Fitting commercially availableluggageracksis
not
possible.
The
Porsche RoofTransport System
allowsthe
transport ofvarious sportsandhobby equipment.
Your authorized Porschedealerwillbepleased to
inform youabout themany usesofthe Roof Trans-
port System.
Controls, Instruments
A
Warning!
Risk ofan accident, lossofcontrol anddam-
age tothe vehicle.
c>
Completely removetheRoof Transport Sys-
tem before usinganautomatic carwash.
c>
Fitthe side support elements ofthe basic car-
rier only inconjunction withthetransverse sup-
porting pipes.
c>
The permissible useableloadof165 Ibs
(75 kg), thepermissible totalvehicle weight
and thepermissible axleloads mustnotbe
exceeded. Please observe thechapter "WEIGHTS" on
Page 186.
Items ofluggage mustnotproject substantially
beyond theside ofthe load area.
Distribute loadevenly, withheavy itemsaslow
as possible.
Every itemmust befixed andsecured tothe
basic carrier witharope orlashing strap(do
not use elastic rubbertensioners).
c>
Before everyjourney, andatregular intervals
during longtrips, check thatRoof Transport
System andload aresecure.
Retighten ifnecessary andsecure additionally
by locking.
c>
Inthe loaded state,adjust maximum speedto
the nature, sizeandweight ofthe load being
carried.
In no case, however, shouldyoudrive atmore
than 90mph (140 km/h).
c>
With thebasic carrier installed andnoload, do
not exceed amaximum speedof110 mph
(180 km/h) sincedriving stability willbead-
versely affected.
Adapt yourdriving styleandspeed tothe
changed conditions.
Nevertheless, Porscherecommends thatyou
do not exceed theposted speedlimit.
c>
Driving, brakingandsteering behavior ofthe
vehicle change duetothe higher center of
gravity andthegreater wind-resistant area.
You should adaptyourdriving styleappropri-
ately.
Note
Since fuelconsumption andnoise areincreased
with theRoof Transport Systeminstalled, itshould
not remain onthe car ifit is not inuse.
Page 110 of 195

Gearshifting
The positions ofthe gears areshown onthe gear-
shift lever.
j!\
Warning!
Risk ofan accident.
~ Always checkthemovement ofthe clutch ped-
al before driving andmake surethatitis not
obstructed byafloor matorany other object.
~ Secure thefloor mattoprevent itfrom sliding
into positions thatcould interfere withthesafe
operation ofyour vehicle.
Your Porsche dealercanoffer youfloor mats
of the correct sizeincluding asecuring possi-
bility.
To avoid damage tothe clutch andtransmis-
sion:
~ Always depress theclutch pedalfullywhen
changing gears.
Make surethatthegearshift leveriscomplete-
ly engaged.
~ Only shiftintoreverse whenthecar has come
to acomplete stop.
~
Permitted enginespeed
~ Change intoahigher gearbefore theneedle
reaches thered mark onthe tachometer, or
ease offthe accelerator.
If the redzone isreached duringacceleration, fuel
feed isinterrupted.
j!\
Caution!
To avoid severe engine damage.
~ Always observe theengine rpmbefore down-
shifting toalower gear,soyou donot exceed
the maximum enginerpm.
Reverse
~ Depress theclutch pedalforseveral seconds
before shifting intoreverse.
Only then move thegearshift levertothe left,
overcoming thespring tension, andthen tothe
front.
Both back-up lightscome onwhen thetransmis-
sion isput into reverse (withignition on).
Controls,Instruments
109
Page 113 of 195

Exercise ExtremeCautionwhen
Working onyour Vehicle
/!\
Warning!
Ignoring thefollowing instructions may
cause serious personal injury.
~ The engine compartment ofany motor vehicle
is apotentially hazardous area.Ifyou arenot
fully familiar withproper repairprocedures, do
not attempt theadjustments describedonthe
following pages.
This caution appliestothe entire vehicle.
~ Only work onyour vehicle outdoors orinawell
ventilated area.
~ Ensure thatthere arenoopen flames inthe
area ofyour vehicle atany time when fuel
fumes mightbepresent. Beespecially cau-
tious ofsuch devices suchashot water heat-
ers which igniteaflame intermittently.
~ Before working onany part inthe engine com-
partment, turntheengine offand letitcool
down sufficiently. Hotengine compartment
components canburn skinoncontact.
~ Bealert andcautious aroundengineatall
times whiletheengine isrunning.
If work hastobe performed withtheengine
running, alwayssetthe parking brake,and
make suretheshift lever isinneutral position.
1
Maintenance, CarCare ~
Inparticular, bevery careful toensure that
items ofclothing (ties,shirt, sleeves etc.),
jewelry, longhair,hand orfingers cannotget
caught inthe engine-compartment blower,fan,
belts orother moving parts.
The radiator andradiator fansareinthe front
of the car.
The engine-compartment blowerismounted
on the engine compartment lid.
The fans canstart orcontinue runningasa
function oftemperature, evenwiththeengine
switched off.
Carry outwork inthese areasonlywiththeen-
gine off,theignition switched off,and exercise
extreme caution.
~ Your Porsche isequipped withanelectronic ig-
nition system. Whentheignition ison, high
voltage ispresent inall wires connected with
the ignition system; therefore, exerciseex-
treme caution whenworking onany part ofthe
engine whiletheignition ison orthe engine is
running.
~ Always support yourcarwith safety stands ifit
is necessary towork under thecar.
~ When working underthecarwithout safety
stands butwith thewheels onthe ground,
make surethecarison level ground, the
wheels areblocked, andthat theengine
cannot bestarted.
Remove theignition key. ~
Donot smoke orallow anopen flame around
the battery orfuel.
Keep afire extinguisher inclose reach.
~ Incomplete orimproper servicingmaycause
problems inthe operation ofthe car. Ifin doubt
about anyservicing, haveitdone byyour
authorized Porschedealer.
Improper maintenance duringthewarranty
period mayaffect yourPorsche warranty cov-
erage.
~ Supplies offluids, e.g.engine oil,brake fluidor
coolant, arehazardous toyour health.
Keep these fluidsoutofchildren's reachand
dispose ofthem inaccordance withtheappro-
priate regulations.
~ Some countries requireadditional toolsand
special sparepartstobe carried.
Please makeenquiries beforedriving abroad.
Power measurements
Power measurements ondynamometers arenot
approved byPorsche.
Page 114 of 195

Coolant Level
l>
Please observe thechapter "EXERCISE EX-
TREME CAUTION WHENWORKING ONYOUR
VEHICLE" onPage 112.
The cooling systemisfilled atthe factory witha
permanent coolant.
It provides year-round protectionfromcorrosion
and freezing downto-31°F
I-35°C
(Nordiccoun-
tries -40°F/-40°Cl.
l>
Only useantifreeze authorized byPorsche.
Checking
coolantlevel
The expansion tankwithitsfiller orifice isinthe en-
gine compartment.
l>
Check thecoolant levelregularly throughthe
transparent expansiontank.
When theengine iscold andthecar islevel the
fluid level must liebetween the"MIN" and"MAX"
markings.
Topping offcoolant
/!\
Warning!
Danger ofserious personal injuryfromscald-
ing. Coolant ishazardous toyour health, and
may befatal ifswallowed.
l>
Donot open thecap ofthe expansion tank
while theengine ishot.
I>
Allow theengine tocool down before opening
the cap andprotect yourhands, armsandface
from anypossible escapeofhot coolant.
l>
Keep coolant outofchildren's reach.
l>
Also, keepcoolant awayfromyourpets.
They canbeattracted toitshould therebea
spill, ortoused coolant leftinan open contain-
er. Coolant canbedeadly topets ifconsumed. 1.
Switch engineoffand letitcool.
Please observe thechapter "COOLING SYS-
TEM" onPage 62.
2. Cover theexpansion tankcapwith athick rag.
Open capslowly andcarefully andallow over-
pressure toescape.
Then unscrew capcompletely.
3. Only addamixture ofantifreeze andwater in
equal parts, anddonot exceed the"MAX"
mark.
Antifreeze incoolant:
50% gives protection downto
-31°F/-35°C
60% gives protection downto-58°F
I-50°C
4. Screw capfirmly on.
If in an emergency purewater hasbeen added,
the mix ratio must becorrected atan authorized
Porsche dealer.
Marked lossofcoolant indicates leakageinthe
cooling system.
The cause should immediately beremedied atan
authorized Porschedealer.
Maintenance, CarCare
113
Page 115 of 195

Engine-compartment blower,
radiator fan
The radiator andradiator fansareinthe front of
the car.
The engine-compartment blowerismounted on
the engine compartment lid.
A
Warning!
Risk ofinjury.
After theengine isswitched off,theengine-
compartment andcoolant temperatures are
monitored forapprox. 20minutes.
During thisperiod, anddepending ontem-
perature, theengine-compartment blower
and radiator fansmaycontinue torun or
start torun.
t>
Carry outwork inthese areasonlywiththeen-
gine off,the ignition switched off,and exercise
extreme caution.
1
Maintenance, CarCare
Engine
Oil
Engine oilconsumption
It is normal foryour engine toconsume oil.
The rate ofoil consumption dependsonthe quality
and viscosity ofoil, the speed atwhich theengine
is operated, theclimate, roadconditions aswell
as the amount ofdilution andoxidation ofthe
lubricant.
If the vehicle isused forrepeated shorttrips, and
consumes anormal amount ofoil, the engine oil
measurement maynotshow anydrop inthe oil
level atall, even after600miles (1000 km)or
more. Thisisbecause theoilisgradually becom-
ing diluted withfuelormoisture, makingitappear
that theoillevel hasnotchanged.
The diluting ingredients evaporateoutwhen the
vehicle isdriven athigh speeds, ason anexpress-
way, making itthen appear thatoilisexcessively
consumed afterdriving athigh speeds.
If the conditions youdrive yourvehicle inare
dusty, humid, orhot, thefrequency ofthe oil
change intervals shouldbegreater. If
the vehicle isdriven atahigh rateofspeed,
climatic conditions arewarm, andtheload ishigh,
the oilshould bechecked morefrequently, as
driving conditions willdetermine therate ofoil
consumption.
- The engine inyour vehicle depends onoilto
lubricate andcool allofits moving parts.
Therefore, theengine oilshould bechecked
regularly andkept atthe required level.
- Make ita habit tohave theengine oillevel
checked withevery fuelfilling.
- The oilpressure warninglightisnot anoillevel
indicator.
The oilpressure warninglightindicates serious
engine damage maybeoccuring whenlit,ifen-
gine rpmisabove idlespeed.
Page 116 of 195

Engine Oillevel
c>
Please observe thechapter "EXERCISE EX-
TREME CAUTION WHENWORKING ONYOUR
VEHICLE" onPage 112.
c>
Regularly checktheoillevel using theon-board
computer eachtimethevehicle isrefuelled.
Please observe thechapter "ON-BOARD COM-
PUTER (BC)"onPage 67.
A
Warning!
Risk ofburning fromhotparts inengine com-
partment. Riskofinjury byrotating parts.
The engine compartment bloweronthe en-
gine compartment lidcan start upeven with
engine off.
c>
Exercise extremcaution whenworking onthe
engine compartment.
I>
Top ofengine oilonly withtheengine off.
Engine oilishazardous toyour health and
may befatal
if
swallowed.
I>
Keep engine oilout ofchildren's reach.
Used engine oilcontains chemicals thathave
caused cancerinlaboratory animals.
I>
Always protect yourskinbywashing thorough-
ly with soap andwater.
The oildipstick andoilfiller areinthe engine com-
partment.
I>I>I>
Maintenance,CarCare
1
Page 120 of 195

Brake Fluidlevel
I>
Please observe thechapter "EXERCISE EX-
TREME CAUTION WHENWORKING ONYOUR
VEHICLE" onPage 112.
I>
Use only new(unused) OriginalPorsche
brake fluid.
A
Warning!
Brake fluidishazardous toyour health, and
may befatal ifswallowed.
Brake fluidalsoattacks paintwork.
I>
Keep brake fluidoutofchildren's reach.
I>
Take carewhile topping offbrake fluidnotto
soil theluggage compartment oritems oflug-
gage .
Checking thebrake fluidlevel
The reservoir forthe hydraulic brakingsystems is
in the luggage compartment.
I>
Check thebrake·fluid levelregularly atthe
transparent reservoir.
The fluid level should always liebetween the"MIN"
and "MAX" marks.
A slight decrease inthe fluid level duetowear and
automatic readjustment ofthe disc brakes isnor-
mal.
If, however, thefluid level fallsmarkedly orbelow
the "MIN" mark, thebraking systemmayhave
developed aleak.
I>
Have thebraking systemchecked immediately
at an authorized Porschedealer. Changing
thebrake fluid
Brake fluidabsorbs moisture fromtheairover
time. Thisaccumulation ofwater lowers theboil-
ing point and,under certain operating conditions,
can affect thebraking action.
Therefore havethebrake fluidchanged inaccor-
dance withthechange intervals statedinthe
brochure "Maintenance".
• Warning lightUSA
G
Warning lightCanada
The brake-fluid warninglightsinthe instrument
panel andon-board computer indicate:
- brake-fluid leveltoolow,
- inconjunction withlarge pedal travel,
a braking-circuit failure.
If the warning lightsshould lightupwhile
driVing:
I>
Stop immediately inasuitable place.
I>
Donot continue driving.
Please havethefault remedied atyour nearest
authorized Porschedealer.
Maintenance, CarCare
19
Page 122 of 195

Fuel
j!\
Warning!
Fuel ishighly flammable andharmful to
health.
l>
Fire, open flame andsmoking areprohibited
when handling fuel.
l>
Avoid contact withskinorclothing.
l>
Donot inhale fuelvapors.
To prevent damage tothe emission control
system andengine:
l>
Never drivethetank completely outoffuel.
l>
Avoid highcornering speedsafterthewarning
lights havecome on.
l>
Please observe thechapter "EMISSION CON-
TROL SYSTEM" onPage 124.
Please observe thechapter "FUELECONOMY"
on Page 120.
Please observe thechapter "LEVELGAUGE"
on Page 63.
Check engine warning light
If the warning lightsinthe instrument panelandon-
board computer comeonand remain onwhile
driving, itsuggests:
- animproperly fastenedtankcap
or
- refuelling withengine running.
Opening
thefiller flap
The filler opening isunder thefiller flapinthe front
right fender.
l>
With thevehicle unlocked, pressonthe front
part ofthe filler flap
(arrow)
toopen theflap.
The filler flapiscentrally lockedalongwiththeoth-
er locks.
If
there isadefect inthe automatic unlocking
system:
l>
Open thepassenger door.
l>
Pull thering inthe right-hand dooraperture
(ar-
row).
l>l>l>
Maintenance, CarCare
21