lock Ram 4500 Chassis Cab 2018 Service Manual

STARTING AND OPERATING
STARTING THE ENGINE — GASOLINE
ENGINE................... .120
Normal Starting...............120
STARTING THE ENGINE — 6.7L DIESEL
ENGINE................... .121
Keyless Enter-N-Go — Ignition ......122
Extreme Cold Weather ...........124
NORMAL OPERATION — 6.7L DIESEL
ENGINE................... .125
Cold Weather Precautions.........125
Engine Idling ................125
Stopping The Engine ............126
ENGINE BREAK-IN RECOMMENDATIONS —
GASOLINE ENGINE.............127
ENGINE BREAK-IN RECOMMENDATIONS —
6.7L DIESEL ................ .127
AUTOMATIC TRANSMISSION ......128
Key Ignition Park Interlock........129Brake/Transmission Shift Interlock
System
....................129
Six–Speed Automatic Transmission —
If Equipped .................129
FOUR-WHEEL DRIVE OPERATION —
IF EQUIPPED ............... .131
Electronically Shifted Transfer Case
(Four-Position Switch) — If Equipped .132
SPEED CONTROL..............133
To Activate..................134
To Set A Desired Speed ..........134
To Vary The Speed Setting .........134
To Accelerate For Passing .........135
To Resume Speed .............135
To Deactivate ................135
PARKSENSE FRONT AND REAR PARK
ASSIST — IF EQUIPPED .........136
Cleaning The ParkSense System .....136
PARKVIEW REAR BACK UP CAMERA —
IF EQUIPPED............... .136REFUELING THE VEHICLE — GAS . . . .138
Materials Added To Fuel
..........139
REFUELING THE VEHICLE — DIESEL
CHASSIS CAB MODELS..........139
Diesel Exhaust Fluid............139
Diesel Exhaust Fluid Storage .......140
Adding Diesel Exhaust Fluid .......140
TRAILER TOWING.............142
Trailer Towing Weights (Maximum Trailer
Weight Ratings)...............142
Towing Requirements ...........142
RECREATIONAL TOWING (BEHIND
MOTORHOME, ETC.)............147
Towing This Vehicle Behind Another
Vehicle....................147
Recreational Towing — Two-Wheel Drive
Models .....................147
Recreational Towing — Four-Wheel Drive
Models ....................148
STARTING AND OPERATING
119

STARTING THE ENGINE — GASOLINE
ENGINE
Before starting your vehicle, adjust your seat,
adjust both inside and outside mirrors, and
fasten your seat belt.
The starter should not be operated for more
than 10-second intervals. Waiting a few sec-
onds between such intervals will protect the
starter from overheating.
WARNING!
• When leaving the vehicle, always makesure the keyless ignition node is in the
"OFF" mode, remove the key fob from
the vehicle and lock the vehicle.
• Never leave children alone in a vehicle,
or with access to an unlocked vehicle.
Allowing children to be in a vehicle un-
attended is dangerous for a number of
reasons. A child or others could be seri-
ously or fatally injured. Children should
be warned not to touch the parking
brake, brake pedal or the gear selector.
WARNING!
• Do not leave the key fob in or near thevehicle, or in a location accessible to
children, and do not leave the ignition of
a vehicle equipped with Keyless Enter-
N-Go in the ACC or ON/RUN mode. A
child could operate power windows,
other controls, or move the vehicle.
• Do not leave children or animals inside
parked vehicles in hot weather. Interior
heat build-up may cause serious injury
or death.
Normal Starting
Normal starting of either a warm or cold
engine is obtained without pumping or press-
ing the accelerator pedal. Cycle the ignition
to the RUN position and release when the
engine starts. If the engine fails to start
within 10 seconds, cycle the ignition to the
OFF position, wait five seconds, then repeat
the “Normal Starting” procedure.
To Turn On The Engine Using The ENGINE
START/STOP Button
1. Transmission must be in PARK or
NEUTRAL.
2. Press and hold the brake pedal while pushing the ENGINE START/STOP button
once.
3. The system takes over and attempts to start the vehicle. If the vehicle fails to
start, the starter will disengage automati-
cally after 10 seconds.
4. If you wish to stop the cranking of the engine prior to the engine starting, push
the button again.
NOTE:
Normal starting of either a cold or a warm
engine is obtained without pumping or press-
ing the accelerator pedal.
To Turn Off The Engine Using ENGINE
START/STOP Button
1. Place the gear selector in PARK, then push and release the ENGINE START/
STOP button.
STARTING AND OPERATING
120

WARNING!
• Do not leave children or animals insideparked vehicles in hot weather. Interior
heat build up may cause serious injury
or death.
• When leaving the vehicle, always make
sure the keyless ignition node is in the
“OFF” mode, remove the key fob from
the vehicle and lock the vehicle.
• Never leave children alone in a vehicle,
or with access to an unlocked vehicle.
Allowing children to be in a vehicle un-
attended is dangerous for a number of
reasons. A child or others could be seri-
ously or fatally injured. Children should
be warned not to touch the parking
brake, brake pedal or the gear selector.
• Do not leave the key fob in or near the
vehicle, or in a location accessible to
children, and do not leave the ignition of
a vehicle equipped with Keyless Enter-
N-Go in the ACC or ON/RUN mode. A
child could operate power windows,
other controls, or move the vehicle.
Keyless Enter-N-Go — Ignition
This feature allows the driver to operate the
ignition switch with the push of a button, as
long as the Remote Start/Keyless Enter-N-Go
key fob is in the passenger compartment.
Normal Starting
Using The ENGINE START/STOP Button
1. The transmission must be in PARK or
NEUTRAL.
2. Press and hold the brake pedal while pushing the ENGINE START/STOP button
once.
3. The system takes over and attempts to start the vehicle. If the vehicle fails to
start, the starter will disengage automati-
cally after 25 seconds.
4. If you wish to stop the cranking of the engine prior to the engine starting, re-
move your foot from the brake pedal and
push the button again. NOTE:
• Normal starting of either a cold or a warm
engine is obtained without pumping or
pressing the accelerator pedal.
• Under cold weather conditions, the engine may not immediately crank if the "Wait To
Start" telltale is illuminated. This is normal
operation. For vehicles equipped with Key-
less Enter-N-Go, the vehicle will automati-
cally crank when the "Wait To Start" time
has elapsed. See the section "Starting Pro-
cedure Engine Manifold Air Temperature
0°F to 66°F (18° C to 19°C)" in the Diesel
Supplement for more information.
To Turn Off The Engine Using ENGINE START/
STOP Button
1. Place the gear selector in PARK, then push and release the ENGINE START/
STOP button.
2. The ignition will return to the OFF mode.
3. If the gear selector is not in PARK and the ENGINE START/STOP button is pushed
once, the instrument cluster will display a
STARTING AND OPERATING
122

3. While the "Wait to Start" telltale is on, theinstrument cluster will additionally dis-
play a gauge or bar whose initial length
represents the full "Wait to Start" time
period. Its length will decrease until it
disappears when the "Wait to Start" time
has elapsed.
CAUTION!
If the “Water in Fuel Indicator Light” re-
mains on, DO NOT START engine before
you drain the water from the fuel filters to
avoid engine damage. Refer to “Draining
Fuel/Water Separator Filter” in “Dealer
Service” under “Servicing And Mainte-
nance” for further information.
4.
After the engine “Wait To Start” telltale goes
off, the engine will automatically crank.
CAUTION!
Do not crank engine for more than 15 seconds
at a time or starter motor damage may result.
Turn the ignition switch to the OFF position
and wait at least two minutes for the starter to
cool before repeating start procedure.
5. After engine start-up, check to see that there is oil pressure.
6. Allow the engine to idle about three min- utes until the manifold heaters have com-
pleted the post-heat cycle.
7. Release the parking brake and drive.
NOTE:
• Engine idle speed will automatically in- crease to 1,000 RPM and engage the Vari-
able Geometry Turbocharger at low coolant
temperatures to improve engine warm-up.
• The engine may not automatically crank after the engine "Wait To Start" telltale goes
off if a door or the hood is ajar.
• If the engine stalls, or if the ignition switch is left ON for more than two minutes after
the “Wait To Start Light” goes out, reset the
grid heaters by turning the ignition switch
to the OFF position for at least five seconds
and then back ON. Repeat steps 1 through
7 of “Keyless Enter-N-Go Starting Proce-
dure – Engine Manifold Air Temperature
Below 66° F (19° C).”Extreme Cold Weather
The Cummins diesel engine is equipped with
several features designed to assist cold
weather starting and operation:
• The engine block heater is a resistance
heater installed in the water jacket of the
engine just above and behind the oil filter.
It requires a 110–115 Volt AC electrical
outlet with a grounded, three-wire exten-
sion cord.
NOTE:
The engine block heater cord is a factory
installed option. If your vehicle is not
equipped, heater cords are available from
your authorized Mopar dealer.
• A 12 Volt heater built into the fuel filter housings aid in preventing fuel gelling. It is
controlled by a built-in thermostat.
• A heated intake air system both improves engine starting and reduces the amount of
white smoke generated by a warming
engine.
STARTING AND OPERATING
124

• Warm up the engine before placing it underload.
• Do not operate the engine at idle for pro- longed periods.
• Use the appropriate transmission gear to prevent engine lugging.
• Observe vehicle oil pressure and tempera- ture indicators.
• Check the coolant and oil levels frequently.
• Vary throttle position at highway speeds when carrying or towing significant weight.
NOTE:
Light duty operation such as light trailer
towing or no load operation will extend the
time before the engine is at full efficiency.
Reduced fuel economy and power may be
seen at this time.
For additional vehicle break-in requirements,
refer to “Trailer Towing” in “Starting And Oper-
ating” of the Owner’s Manual at
www.mopar.com/en-us/care/
owners-manual.html (U.S. Residents) or
www.owners.mopar.ca (Canadian Residents). Because of the construction of the Cummins
turbocharged diesel engine, engine run-in is
enhanced by loaded operating conditions
which allow the engine parts to achieve final
finish and fit during the first 6,000 miles
(10 000 km).
AUTOMATIC TRANSMISSION
WARNING!
• It is dangerous to shift out of PARK or
NEUTRAL if the engine speed is higher
than idle speed. If your foot is not firmly
pressing the brake pedal, the vehicle
could accelerate quickly forward or in
reverse. You could lose control of the
vehicle and hit someone or something.
Only shift into gear when the engine is
idling normally and your foot is firmly
pressing the brake pedal.
• Unintended movement of a vehicle
could injure those in or near the vehicle.
As with all vehicles, you should never
exit a vehicle while the engine is run-
ning. Before exiting a vehicle, always
come to a complete stop, then apply the
WARNING!
parking brake, shift the transmission
into PARK, turn the engine OFF, and
remove the key fob. When the ignition is
in the LOCK/OFF (key removal) position,
(or, with Keyless Enter-N-Go, when the
ignition is in the OFF mode) the trans-
mission is locked in PARK, securing the
vehicle against unwanted movement.
• When leaving the vehicle, always make
sure the ignition is in the OFF mode,
remove the key fob from the vehicle, and
lock the vehicle.
• Never use the PARK position as a sub-
stitute for the parking brake. Always
apply the parking brake fully when exit-
ing the vehicle to guard against vehicle
movement and possible injury or dam-
age.
• Your vehicle could move and injure you
and others if it is not in PARK. Check by
trying to move the gear selector out of
PARK with the brake pedal released.
Make sure the transmission is in PARK
before exiting the vehicle.
STARTING AND OPERATING
128

WARNING!
• Never leave children alone in a vehicle,or with access to an unlocked vehicle.
Allowing children to be in a vehicle un-
attended is dangerous for a number of
reasons. A child or others could be seri-
ously or fatally injured. Children should
be warned not to touch the parking
brake, brake pedal or the transmission
gear selector.
•
Do not leave the key fob in or near the
vehicle (or in a location accessible to chil-
dren), and do not leave the ignition (in a
vehicle equipped with Keyless Enter-N-
Go) in the ACC or ON/RUN mode. A child
could operate power windows, other con-
trols, or move the vehicle.
CAUTION!
Damage to the transmission may occur if the
following precautions are not observed:
• Shift into or out of PARK or REVERSE
only after the vehicle has come to a
complete stop.
CAUTION!
• Do not shift between PARK, REVERSE,NEUTRAL, or DRIVE when the engine is
above idle speed.
• Before shifting into any gear, make sure
your foot is firmly pressing the brake
pedal.
NOTE:
You must press and hold the brake pedal
while shifting out of PARK.
Key Ignition Park Interlock
This vehicle is equipped with a Key Ignition
Park Interlock which requires the transmis-
sion to be in PARK before the ignition can be
turned to the LOCK/OFF (key removal) posi-
tion. The key fob can only be removed from
the ignition when the ignition is in the LOCK/
OFF position, and the transmission is locked
in PARK whenever the ignition is in the
LOCK/OFF position. NOTE:
If a malfunction occurs, the system will trap
the key fob in the ignition to warn you that
this safety feature is inoperable. The engine
can be started and stopped but the key fob
cannot be removed until you obtain service.
Brake/Transmission Shift
Interlock System
This vehicle is equipped with a Brake Trans-
mission Shift Interlock system (BTSI) that
holds the transmission gear selector in PARK
unless the brakes are applied. To shift the
transmission out of PARK, the ignition must
be in the ON/RUN mode (engine running or
not) and the brake pedal must be pressed.
Six–Speed Automatic
Transmission — If Equipped
Chassis Cab models (with automatic trans-
mission) may use either the AS66RC or
AS69RC transmission (which are equipped
with a Power Take-Off (PTO) access cover on
the side of the transmission case), or the
66RFE transmission (which has no PTO ac-
cess cover).
129

The transmission gear position display (lo-
cated in the instrument cluster) indicates the
transmission gear range. The gear selector is
mounted on the right side of the steering
column. You must press the brake pedal to
move the gear selector out of PARK (refer to
“Brake/Transmission Shift Interlock System”
in this section). To drive, move the gear
selector from PARK or NEUTRAL to the
DRIVE position. Pull the gear selector toward
you when shifting into REVERSE or PARK, or
when shifting out of PARK.
The electronically-controlled transmission
provides a precise shift schedule. The trans-
mission electronics are self-calibrating;
therefore, the first few shifts on a new vehicle
may be somewhat abrupt. This is a normal
condition, and precision shifts will develop
within a few hundred miles (kilometers).
Only shift from DRIVE to PARK or REVERSE
when the accelerator pedal is released and
the vehicle is stopped. Be sure to keep your
foot on the brake pedal when shifting be-
tween these gears.The transmission gear selector has only
PARK, REVERSE, NEUTRAL, and DRIVE
shift positions. Manual downshifts can be
made using the Electronic Range Select
(ERS) shift control. Pushing the ERS (-/+)
switches (on the gear selector) while in the
DRIVE position will select the highest avail-
able transmission gear, and will display that
gear limit in the instrument cluster as 1, 2, 3,
etc. Refer to "Electronic Range Select (ERS)
Operation" in this section for further informa-
tion. Some models will display both the se-
lected gear limit, and the actual current gear,
while in ERS mode.
Transmission Limp Home Mode
Transmission function is monitored electroni-
cally for abnormal conditions. If a condition is
detected that could result in transmission dam-
age, Transmission Limp Home Mode is acti-
vated. In this mode, the transmission remains
in fourth gear (for 66RFE transmission) or third
gear (for AS66RC/AS69RC transmission) re-
gardless of which forward gear is selected. If an
AS66RC/AS69RC equipped truck enters Limp
Home Mode at highway speeds, it will initially
engage fifth gear, until the vehicle slows to a speed where third gear can be engaged. PARK,
REVERSE, and NEUTRAL will continue to op-
erate. The Malfunction Indicator Light (MIL)
may be illuminated. Limp Home Mode allows
the vehicle to be driven to an authorized dealer
for service without damaging the transmission.
In the event of a momentary problem, the
transmission can be reset to regain all for-
ward gears by performing the following steps:
1. Stop the vehicle.
2. Shift the transmission into PARK.
3. Turn the ignition OFF.
4. Wait approximately 10 seconds.
5. Restart the engine.
6. Shift into the desired gear range. If the
problem is no longer detected, the trans-
mission will return to normal operation.
NOTE:
Even if the transmission can be reset, we
recommend that you visit your authorized
dealer at your earliest possible convenience.
Your authorized dealer has diagnostic equip-
ment to assess the condition of your trans-
mission.
STARTING AND OPERATING
130

Electronically Shifted Transfer
Case (Four-Position Switch) —
If Equipped
The electronic shift transfer case is operated
by the 4WD Control Switch (Transfer Case
Switch), which is located on the instrument
panel.This electronically shifted transfer case pro-
vides four mode positions: • Two-Wheel Drive High Range (2WD)
• Four-Wheel Drive Lock High Range (4WD
LOCK)
• Four-Wheel Drive Low Range (4WD LOW)
• Neutral (NEUTRAL)
For additional information on the appropriate
use of each transfer case mode position, see
the information below:
2WD
Rear Wheel Drive High Range — This range is
for normal street and highway driving on dry,
hard surfaced roads.
4WD LOCK
Four-Wheel Drive Lock High Range — This
range maximizes torque to the front drive-
shaft, forcing the front and rear wheels to
rotate at the same speed. This range provides
additional traction for loose, slippery road
surfaces only.
4WD LOW
Four-Wheel Drive Low Range — This range
provides low speed four-wheel drive. It maxi-
mizes torque to the front driveshaft, forcing
Four-Position/Part Time Transfer Case
STARTING AND OPERATING
132

the front and rear wheels to rotate at the same
speed. This range provides additional trac-
tion and maximum pulling power for loose,
slippery road surfaces only. Do not exceed
25 mph (40 km/h).
NEUTRAL (N)
Neutral — This range disengages both the
front and rear driveshafts from the pow-
ertrain. To be used for flat towing behind
another vehicle. Refer to “Recreational Tow-
ing” in this section for further information.
WARNING!
You or others could be injured or killed if
you leave the vehicle unattended with the
transfer case in the NEUTRAL position
without first fully engaging the parking
brake. The transfer case NEUTRAL posi-
tion disengages both the front and rear
drive shafts from the powertrain and will
allow the vehicle to roll, even if the trans-
mission is in PARK. The parking brake
should always be applied when the driver
is not in the vehicle.This electronically shifted transfer case is
designed to be driven in the two-wheel drive
position (2WD) for normal street and highway
conditions on dry, hard surfaced roads.
When additional traction is required, the
transfer case 4WD LOCK and 4WD LOW po-
sitions can be used to maximize torque to the
front driveshaft, forcing the front and rear
wheels to rotate at the same speed. This is
accomplished by rotating the 4WD Control
Switch to the desired position.
Refer to “Shifting Procedure” in the “Start-
ing And Operating” section of your Owner’s
Manual
locatedat
www.mopar.com/en-us/care/owners-manual.html
(U.S. Residents) or www.owners.mopar.ca
(Canadian Residents) for specific shifting in-
structions.
SPEED CONTROL
When engaged, the Speed Control takes over
accelerator operations at speeds greater than
25 mph (40 km/h). The Speed Control buttons are located on the
right side of the steering wheel.
Speed Control Buttons
1 — Push Cancel
2 — Push On/Off
3 — Push Resume/Accel
4 — Push Set/Decel
133

CAUTION!
• Then, during the first 500 miles(805 km) that a trailer is towed, do not
drive over 50 mph (80 km/h) and do not
make starts at full throttle. This helps
the engine and other parts of the vehicle
wear in at the heavier loads.
Perform the maintenance listed in the
“Scheduled Servicing”. Refer to “Scheduled
Servicing” in “Servicing And Maintenance”
for the proper maintenance intervals. When
towing a trailer, never exceed the GAWR or
GCWR ratings.
WARNING!
Improper towing can lead to a collision.
Follow these guidelines to make your
trailer towing as safe as possible:
• Make certain that the load is secured in the trailer and will not shift during travel.
When trailering cargo that is not fully
secured, dynamic load shifts can occur
that may be difficult for the driver to
WARNING!
control. You could lose control of your
vehicle and have a collision.
• When hauling cargo or towing a trailer,
do not overload your vehicle or trailer.
Overloading can cause a loss of control,
poor performance or damage to brakes,
axle, engine, transmission, steering,
suspension, chassis structure or tires.
• Safety chains must always be used be-
tween your vehicle and trailer. Always
connect the chains to the hook retainers
of the vehicle hitch. Cross the chains
under the trailer tongue and allow
enough slack for turning corners.
• Vehicles with trailers should not be
parked on a grade. When parking, apply
the parking brake on the tow vehicle. Put
the tow vehicle transmission in PARK.
For four-wheel drive vehicles, make sure
the transfer case is not in NEUTRAL.
Always, block or "chock" the trailer
wheels.
• GCWR must not be exceeded.
WARNING!
• Total weight must be distributed between
the tow vehicle and the trailer such that the
following four ratings are not exceeded:
1. GVWR
2. GTW
3. GAWR
4. Tongue weight rating for the trailer hitch utilized.
Towing Requirements — Trailer Brakes
•Do notinterconnect the hydraulic brake
system or vacuum system of your vehicle
with that of the trailer. This could cause
inadequate braking and possible personal
injury.
• An electronically actuated trailer brake controller is required when towing a trailer
with electronically actuated brakes. When
towing a trailer equipped with a hydraulic
surge actuated brake system, an electronic
brake controller is not required.
143