lock RAM CHASSIS CAB 2021 Service Manual

GETTING TO KNOW YOUR INSTRUMENT PANEL107
WARNING LIGHTS AND MESSAGES

The warning/indicator lights will illuminate in the
instrument panel together with a dedicated
message and/or acoustic signal when
applicable. These indications are indicative
and precautionary and as such must not be
considered as exhaustive. Always refer to the
information in this chapter in the event of a
failure indication. All active telltales will display
first if applicable. The system check menu may
appear different based upon equipment options
and current vehicle status. Some telltales are
optional and may not appear.

RED WARNING LIGHTS
Seat Belt Reminder Warning Light

This warning light indicates when
the driver or passenger seat belt is
unbuckled. When the ignition is first
placed in the ON/RUN or ACC/ON/RUN
position and if the driver’s seat belt is unbuckled,
a chime will sound and the light will turn on.
When driving, if the driver or front passenger seat
belt remains unbuckled, the Seat Belt Reminder
Light will flash or remain on continuously and a
chime will sound
Ú
page 292.

Air Bag Warning Light
This warning light will illuminate to
indicate a fault with the air bag, and
will turn on for four to eight seconds
as a bulb check when the ignition
is placed in the ON/RUN or ACC/ON/RUN
position. This light will illuminate with a single
chime when a fault with the air bag has been
detected, it will stay on until the fault is cleared.
If the light is not on during startup, stays on,
or turns on while driving, have the system
inspected at an authorized dealer as soon as
possible.
Brake Warning Light
This warning light monitors various
brake functions, including brake fluid
level and parking brake application.
If the brake light turns on it may
indicate that the parking brake is applied, that
the brake fluid level is low, or that there is a
problem with the Anti-Lock Brake System
reservoir.
If the light remains on when the parking brake
has been disengaged, and the fluid level is at
the full mark on the master cylinder reservoir,
it indicates a possible brake hydraulic system
malfunction or that a problem with the Brake Booster has been detected by the Anti-Lock
Brake System (ABS) / Electronic Stability
Control (ESC) system. In this case, the light
will remain on until the condition has been
corrected. If the problem is related to the brake
booster, the ABS pump will run when applying
the brake, and a brake pedal pulsation may be
felt during each stop.
The dual brake system provides a reserve
braking capacity in the event of a failure to a
portion of the hydraulic system. A leak in either
half of the dual brake system is indicated by the
Brake Warning Light, which will turn on when
the brake fluid level in the master cylinder has
dropped below a specified level.
The light will remain on until the cause is
corrected.
NOTE:
The light may flash momentarily during sharp
cornering maneuvers, which change fluid level
conditions. The vehicle should have service
performed, and the brake fluid level checked.
If brake failure is indicated, immediate repair is
necessary.
3

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108GETTING TO KNOW YOUR INSTRUMENT PANEL
Vehicles equipped with the Anti-Lock Brake
System (ABS) are also equipped with Electronic
Brake Force Distribution (EBD). In the event of
an EBD failure, the Brake Warning Light will turn
on along with the ABS Light. Immediate repair to
the ABS system is required.

Operation of the Brake Warning Light can be
checked by turning the ignition switch from the
OFF position to the ON/RUN position. The light
should illuminate for approximately two seconds.
The light should then turn off unless the parking
brake is applied or a brake fault is detected. If the
light does not illuminate, have the light inspected
by an authorized dealer.

The light also will turn on when the parking
brake is applied with the ignition switch in the
ON/RUN position. NOTE:
This light shows only that the parking brake is
applied. It does not show the degree of brake
application.
Hood Open Warning Light
This warning light will illuminate when
the hood is ajar/open and not fully
closed.
NOTE:
If the vehicle is moving, there will also be a
single chime.
Vehicle Security Warning Light — If
Equipped
This light will flash at a fast rate for
approximately 15 seconds when the
vehicle security alarm is arming, and
then will flash slowly until the vehicle
is disarmed.
Engine Coolant Temperature Warning
Light
This warning light warns of an
overheated engine condition. If the
engine coolant temperature is too
high, this indicator will illuminate and
a single chime will sound. If the temperature reaches the upper limit, a continuous chime will
sound for four minutes or until the engine is
able to cool, whichever comes first.
If the light turns on while driving, safely pull over
and stop the vehicle. If the Air Conditioning
(A/C) system is on, turn it off. Also, shift the
transmission into NEUTRAL and idle the vehicle.
If the temperature reading does not return to
normal, turn the engine off immediately and call
for service Ú
page 346.
Battery Charge Warning Light
This warning light will illuminate when
the battery is not charging properly.
If it stays on while the engine is
running, there may be a malfunction
with the charging system. Contact an
authorized dealer as soon as possible.
This indicates a possible problem with the
electrical system or a related component.
Oil Pressure Warning Light
This warning light will illuminate to
indicate low engine oil pressure. If the
light turns on while driving, stop the
vehicle, shut off the engine as soon as
possible, and contact an authorized dealer.
A chime will sound when this light turns on.
WARNING!
Driving a vehicle with the red brake light on is
dangerous. Part of the brake system may
have failed. It will take longer to stop the
vehicle. You could have a collision. Have the
vehicle checked immediately.

21_DPF_OM_EN_USC_t.book Page 108

GETTING TO KNOW YOUR INSTRUMENT PANEL113
Anti-Lock Brake System (ABS) Warning
Light

This warning light monitors the ABS.
The light will turn on when the ignition is
placed in the ON/RUN or ACC/ON/RUN
position and may stay on for as long as
four seconds.

If the ABS light remains on or turns on while
driving, then the Anti-Lock portion of the brake
system is not functioning and service is required
as soon as possible. However, the conventional
brake system will continue to operate normally,
assuming the Brake Warning Light is not also on.

If the ABS light does not turn on when the ignition is
placed in the ON/RUN or ACC/ON/RUN position,
have the brake system inspected by an authorized
dealer.

Service Forward Collision Warning (FCW)
Light — If Equipped

This warning light will illuminate to
indicate a fault in the Forward Collision
Warning System. Contact an authorized
dealer for service
Ú
page 281.

Service 4WD Warning Light — If Equipped
This warning light will illuminate to
signal a fault with the 4WD system.
If the light stays on or comes on
during driving, it means that the 4WD
system is not functioning properly and that
service is required. We recommend you drive to
the nearest service center and have the vehicle
serviced immediately.
Cruise Control Fault Warning Light

This warning light will illuminate to
indicate the Cruise Control System is
not functioning properly and service is
required. Contact an authorized dealer.

YELLOW INDICATOR LIGHTS
Forward Collision Warning (FCW) Off
Indicator Light — If Equipped
This indicator light illuminates to
indicate that Forward Collision
Warning is off Ú page 281.
TOW/HAUL Indicator Light
This indicator light will illuminate
when TOW/HAUL mode is selected.
Trailer Merge Assist Indicator Light — If
Equipped
This indicator light will illuminate to
indicate when Trailer Merge Assist
has been activated.
Cargo Light — If Equipped
This indicator light will illuminate
when the cargo light is activated by
pushing the cargo light button on the
headlight switch.
Snowplow Mode Indicator Light — If
Equipped
This indicator light will illuminate
when Snowplow Mode has been
activated Úpage 212.
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114GETTING TO KNOW YOUR INSTRUMENT PANEL
Cold Ambient Derate Mode Indicator
Light — If Equipped
This indicator light will illuminate
when a derate (engine power
reduction) is activated for protection
of the turbocharger in cold ambient
temperatures.
Diesel Exhaust Brake Indicator Light — If
Equipped
This indicator light will illuminate
when the Diesel Exhaust Brake has
been activated, and is in full strength
mode Ú page 138.
4WD Lock Indicator Light
This light alerts the driver that the
vehicle is in the 4WD LOCK mode.
The front and rear driveshafts are
mechanically locked together, forcing
the front and rear wheels to rotate at the same
speed Ú page 153.
4WD Low Indicator Light — If Equipped
This light alerts the driver that the
vehicle is in the 4WD Low mode.
The front and rear driveshafts are
mechanically locked together forcing the front and rear wheels to rotate at the same
speed. Low range provides a greater gear
reduction ratio to provide increased torque at
the wheels Ú
page 153.
4WD High Indicator Light — If Equipped
This light alerts the driver that the
vehicle is in the 4WD High mode.
The front and rear driveshafts are
mechanically locked together forcing
the front and rear wheels to rotate at the same
speed.
NEUTRAL Indicator Light — If Equipped
This light alerts the driver that the
4WD power transfer case is in the
NEUTRAL mode and the front and rear
driveshafts are disengaged from the
powertrain.
Low Diesel Exhaust Fluid (DEF) Indicator
Light — If Equipped

The Low DEF Indicator will illuminate if
the vehicle is low on DEF
Ú
page 379.

Wait To Start Light — If Equipped
This indicator light will illuminate for
approximately two seconds when the
ignition is turned to the RUN position.
Its duration may be longer based on
colder operating conditions. Vehicle will not
initiate start until telltale is no longer displayed
Ú page 122.
NOTE:

The “Wait To Start” telltale may not illuminate if the
intake manifold temperature is warm enough.

Water In Fuel Indicator Light — If Equipped
The “Water In Fuel Indicator Light”
will illuminate when there is water
detected in the fuel filter. If this light
remains on, DO NOT start the vehicle
before you drain the water from the fuel filter to
prevent engine damage Ú page 375.

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118 (Continued)
STARTING AND OPERATING
STARTING THE ENGINE — GASOLINE
ENGINE
Before starting your vehicle, adjust your seat,
adjust both inside and outside mirrors, and
fasten your seat belt.
The starter should not be operated for more
than 10-second intervals. Waiting a few
seconds between such intervals will protect the
starter from overheating.
AUTOMATIC TRANSMISSION
Start the engine with the transmission in the
PARK position. Apply the brake before shifting
into any driving range. NOTE:
This vehicle is equipped with a transmission
shift interlocking system. The brake pedal
must be pressed to shift out of PARK.
If equipped with an eight-speed transmis
-
sion, starting the vehicle in NEUTRAL is not
possible unless the Manual Park Release has
been activated. For the Manual Park Release
operation information Ú page 348.
TIP START FEATURE
Do not press the accelerator. Place the ignition
switch briefly to the START position and release
it. The starter motor will continue to run and will
automatically disengage when the engine is
running.
KEYLESS ENTER-N-GO — IGNITION
This feature allows the driver to operate the
ignition switch with the push of a button, as long
as the Remote Start/Keyless Enter-N-Go key
fob is in the passenger compartment.
WARNING!
When leaving the vehicle, always make
sure the keyless ignition node is in the OFF
mode, remove the key fob from the vehicle
and lock the vehicle.

Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing chil -
dren to be in a vehicle unattended is dangerous
for a number of reasons. A child or others could
be seriously or fatally injured. Children should
be warned not to touch the parking brake,
brake pedal or the gear selector.

Do not leave the key fob in or near the
vehicle, or in a location accessible to chil-
dren, and do not leave the ignition of a
vehicle equipped with Keyless Enter-N-Go
in the ACC or ON/RUN mode. A child could
operate power windows, other controls, or
move the vehicle.
Do not leave children or animals inside
parked vehicles in hot weather. Interior
heat build-up may cause serious injury or
death.
WARNING! (Continued)

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122STARTING AND OPERATING

If the engine has been flooded, it may start to run,
but not have enough power to continue running
when the ignition button/key is released. If this
occurs, continue cranking with the accelerator
pedal pushed all the way to the floor. Release the
accelerator pedal and the ignition button/key
once the engine is running smoothly.

If the engine shows no sign of starting after a
10 second period of engine cranking with the
accelerator pedal held to the floor, wait 10 to
15 seconds, then repeat the “Normal Starting”
procedure.
COLD WEATHER OPERATION
(B
ELOW –22°F OR −30°C)
To ensure reliable starting at these
temperatures, use of an externally powered
electric engine block heater (available from
an authorized dealer) is recommended.
AFTER STARTING
The idle speed is controlled automatically, and
it will decrease as the engine warms up.
STARTING THE ENGINE — DIESEL ENGINE
Before starting your vehicle, adjust your seat,
adjust both inside and outside mirrors, and
fasten your seat belts.
The starter should not be operated for more
than 25-second intervals. Waiting a few
minutes between such intervals will protect the
starter from overheating.
CAUTION!
To prevent damage to the starter, do not
crank the engine for more than 10 seconds at
a time. Wait 10 to 15 seconds before trying
again.
WARNING!
Do not leave children or animals inside
parked vehicles in hot weather. Interior
heat build-up may cause serious injury or
death.
When leaving the vehicle, always remove
the key fob and lock your vehicle.

Never leave children alone in a vehicle, or
with access to an unlocked vehicle. Allowing
children to be in a vehicle unattended is
dangerous for a number of reasons. A child
or others could be seriously or fatally injured.
Children should be warned not to touch the
parking brake, brake pedal or the gear
selector. Do not leave the key fob in or near
the vehicle (or in a location accessible to chil -
dren), and do not leave the ignition of a
vehicle equipped with Keyless Enter-N-Go in
the ACC or ON/RUN mode. A child could
operate power windows, other controls, or
move the vehicle.

21_DPF_OM_EN_USC_t.book Page 122

STARTING AND OPERATING125
NOTE:
Engine idle speed will automatically increase
to 1,000 RPM and engage the Variable
Geometry Turbocharger at low coolant
temperatures to improve engine warm-up.
The engine will not automatically crank after
the engine "Wait to Start" telltale goes off if a
door or the hood is ajar.

If the engine stalls, or if the ignition switch is
left ON for more than two minutes after the
“Wait to Start” telltale goes out, reset the
intake air heater by turning the ignition switch
to the OFF position for at least 5 seconds and
then back ON. Repeat steps 1 through 6 of
“Keyless Enter-N-Go Starting Procedure –
Engine Manifold Air Temperature 0°F To 66°F
(–18°C to 19°C).”

EXTREME COLD WEATHER
The Cummins Turbo Diesel engine is equipped
with several features designed to assist cold
weather starting and operation:

The engine block heater is a resistance heater
installed in the water jacket of the engine just
above and behind the oil filter. It requires a 110–115 Volt AC electrical outlet
with a grounded, three-wire extension cord.

NOTE:
The engine block heater cord is a factory
installed option. If your vehicle is not equipped,
heater cords are available from an authorized
Mopar dealer.
A 12 Volt heater built into the fuel filter hous -
ings aid in preventing fuel gelling. It is
controlled by a built-in thermostat.
An intake air heater system both improves
engine starting and reduces the amount of
white smoke generated by a warming engine.
NORMAL STARTING PROCEDURE —
E
NGINE MANIFOLD AIR TEMPERATURE
A
BOVE 66°F (19°C)
Observe the instrument panel cluster lights
when starting the engine.

1. Always apply the parking brake.

2. Shift into PARK for an automatic
transmission. 3. Place the ignition switch in the ON position
and watch the instrument panel cluster
lights.
4. Place the ignition switch in the START position and crank the engine. Do not press
the accelerator during starting.
5. Check that the oil pressure warning light has turned off.
6. Release the parking brake.
CAUTION!
If the “Water in Fuel Indicator Light” remains
on, DO NOT START the engine before you
drain the water from the fuel filters to avoid
engine damage Ú page 375.
CAUTION!

Do not crank engine for more than 25 seconds
at a time or starter motor damage may result.
Turn the ignition switch to the OFF position and
wait at least two minutes for the starter to cool
before repeating start procedure.

4

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128STARTING AND OPERATING
STARTING FLUIDS
The engine is equipped with an automatic
electric air preheating system. If the
instructions in this manual are followed,
the engine should start in all conditions.
NORMAL OPERATION — DIESEL ENGINE
Observe the following when the engine is
operating.
All message center lights are off.
Malfunction Indicator Light (MIL) is off.
Engine oil pressure is above 10 psi (69 kPa)
at idle.
Voltmeter operation:

The voltmeter may show a gauge fluctuation
at various engine temperatures. This cycling
operation is caused by the post-heat cycle of the
intake manifold heater system. The number of
cycles and the length of the cycling operation
is controlled by the engine control module.
Post-heat operation can run for several minutes,
and then the electrical system and voltmeter
needle will stabilize.

The cycling action will cause temporary
dimming of the headlamps, interior lamps, and
also a noticeable reduction in blower motor
speed.
WARNING!
Starting fluids or flammable liquids must
never be used in the Cummins diesel engine
(see Warning label). Never pour diesel fuel,
flammable liquid, starting fluids (ether) into
the air cleaner canister, air intake piping, or
turbocharger inlet in an attempt to start the
vehicle. This could result in a flash fire and
explosion causing serious personal injury and
engine damage.
WARNING!
Do not leave children or animals inside
parked vehicles in hot weather. Interior
heat build-up may cause serious injury or
death.
When leaving the vehicle, always remove
the key fob and lock your vehicle.

Never leave children alone in a vehicle, or
with access to an unlocked vehicle. Allowing
children to be in a vehicle unattended is
dangerous for a number of reasons. A child
or others could be seriously or fatally injured.
Children should be warned not to touch the
parking brake, brake pedal or the gear
selector. Do not leave the key fob in or near
the vehicle (or in a location accessible to chil -
dren), and do not leave the ignition of a
vehicle equipped with Keyless Enter-N-Go in
the ACC or ON/RUN mode. A child could
operate power windows, other controls, or
move the vehicle.

21_DPF_OM_EN_USC_t.book Page 128

STARTING AND OPERATING135
Do Not Operate The Engine With Low Oil Pressure
When the engine is at normal operating temperature, the minimum oil pressures required are:
Do Not Operate The Engine With Failed
Parts

All engine failures give some warning before the
parts fail. Be on the alert for changes in
performance, sounds, and visual evidence that the
engine requires service. Some important clues are:

Engine misfiring or vibrating severely.
Sudden loss of power.
Unusual engine noises.
Fuel, oil or coolant leaks.

Sudden change, outside the normal operating
range, in the engine operating temperature.

Excessive smoke.
Oil pressure drop.
DIESEL PARTICULATE FILTER (DPF)
M
ANUAL REGENERATION - IF EQUIPPED
On equipped Chassis Cabs, a manual
regeneration can be enable through the
instrument cluster. The manual regeneration
will allow the DPF to complete a regeneration,
lowering the soot level without having to drive
the vehicle. The vehicle must be in PARK to
access this feature, and the fuel level must be
over 12.5% full. A message displaying the time
left on the regeneration will appear on the
instrument cluster, and the instrument cluster
will display the soot level Ú page 90.
ENGINE BLOCK HEATER — IF EQUIPPED
The engine block heater warms the engine, and
permits quicker starts in cold weather. Connect
the cord to a standard 110-115 Volt AC
electrical outlet with a grounded, three-wire
extension cord.
Gas Engine Only
The engine block heater cord is routed through
the grille by the right front tow hook.
It includes a removable cap that is secured by a
tethered strap. It also has a c-clip that is used
for storage when not in use for the Winter
months. During Winter months, remove the
heater cord wiring assembly from itself on the
c-clip.
Idle 700 to 800 RPM
10 psi (69 kPa)
Full speed and load 30 psi (207 kPa)
CAUTION!
If oil pressure falls to less than normal
readings, shut the engine off immediately.
Failure to do so could result in immediate and
severe engine damage.4

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136STARTING AND OPERATING
The engine block heater must be plugged in at
least one hour to have an adequate warming
effect on the engine.
Diesel Engine Only
The engine block heater warms engine coolant
and permits quicker starts in cold weather.
Connect the heater cord to a ground-fault
interrupter protected 110–115 Volt AC
electrical outlet with a grounded, three-wire
extension cord.
The engine block heater cord is routed under
the hood to the right side and can be located
just behind the grille near the headlamp.
NOTE:
The engine block heater cord is a factory
installed option. If your vehicle is not equipped,
heater cords are available from an authorized
Mopar dealer. The block heater must be plugged in at least
one hour to have an adequate warming effect
on the coolant.
NOTE:
The block heater will require 110 Volts AC and
6.5 Amps to activate the heater element.
Block Heater Usage
For ambient temperatures below 0°F (-18°C),
engine block heater usage is recommended.
For ambient temperatures below –20°F
(-29°C), engine block heater usage is required.ENGINE BREAK-IN RECOMMENDATIONS —
GASOLINE ENGINE
A long break-in period is not required for the
engine and drivetrain (transmission and axle) in
your vehicle.
Drive moderately during the first 300 miles
(500 km). After the initial 60 miles (100 km),
speeds up to 50 or 55 mph (80 or 90 km/h) are
desirable.
While cruising, brief full-throttle acceleration
within the limits of local traffic laws contributes
to a good break-in. Wide-open throttle
acceleration in low gear can be detrimental and
should be avoided.
The engine oil installed in the engine at the
factory is a high-quality energy conserving type
lubricant. Oil changes should be consistent
with anticipated climate conditions under
which vehicle operations will occur. For the
recommended viscosity and quality grades
Ú
page 440.WARNING!
Remember to disconnect the engine block
heater cord before driving. Damage to the
110-115 Volt electrical cord could cause
electrocution.
WARNING!
Remember to disconnect the engine block
heater cord before driving. Damage to the
110-115 Volt electrical cord could cause
electrocution.

21_DPF_OM_EN_USC_t.book Page 136