RAM PROMASTER CITY 2022 Owners Manual
Manufacturer: RAM, Model Year: 2022, Model line: PROMASTER CITY, Model: RAM PROMASTER CITY 2022Pages: 260, PDF Size: 8.45 MB
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SERVICING AND MAINTENANCE199
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being
assessed against you.
In unusual situations involving grossly
malfunctioning engine operation, a scorching odor
may suggest severe and abnormal catalyst
overheating. If this occurs, stop the vehicle, turn off
the engine and allow it to cool. Service, including a
tune-up to manufacturer's specifications, should
be obtained immediately.
To minimize the possibility of catalytic converter
damage:
Do not interrupt the ignition when the transmis -
sion is in gear and the vehicle is in motion.
Do not try to start the vehicle by pushing or
towing the vehicle.
Do not idle the engine with any ignition compo -
nents disconnected or removed, such as when
diagnostic testing, or for prolonged periods
during very rough idle or malfunctioning oper -
ating conditions.
COOLING SYSTEM Engine Coolant Checks
Check the engine coolant (antifreeze) protection
every 12 months (before the onset of freezing
weather, where applicable). If the engine coolant is
dirty, the system should be drained, flushed, and
refilled with fresh Organic Additive Technology
(OAT) coolant (conforming to MS.90032) by an
authorized dealer. Check the front of the A/C
condenser for any accumulation of bugs, leaves,
etc. If dirty, clean by gently spraying water from a
garden hose vertically down the face of the
condenser.
Check the engine cooling system hoses for brittle
rubber, cracking, tears, cuts, and tightness of the
connection at the coolant recovery bottle and
radiator. Inspect the entire system for leaks. DO
NOT REMOVE THE COOLANT PRESSURE CAP
WHEN THE COOLING SYSTEM IS HOT.WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from your
radiator. If you see or hear steam coming from
under the hood, do not open the hood until the
radiator has had time to cool. Never open a
cooling system pressure cap when the radi -
ator or coolant bottle is hot.
Keep hands, tools, clothing, and jewelry away
from the radiator cooling fan when the hood is
raised. The fan starts automatically and may
start at any time, whether the engine is
running or not.
When working near the radiator cooling fan,
disconnect the fan motor lead or turn the igni -
tion to the OFF position. The fan is tempera -
ture controlled and can start at any time the
ignition is in the ON position.
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200SERVICING AND MAINTENANCE
Cooling System — Drain, Flush And Refill
Some vehicles require special tools to add coolant
properly. Failure to fill these systems properly
could lead to severe internal engine damage. If any
coolant is needed to be added to the system
please contact an authorized dealer.
If the engine coolant is dirty or contains visible
sediment, have an authorized dealer clean and
flush with OAT coolant (conforming to MS.90032).
For the proper maintenance intervals Úpage 190.
Selection Of Coolant
For further information Ú page 240.
NOTE:
Mixing of engine coolant other than specified
OAT engine coolant, may result in engine
damage and may decrease corrosion protec -
tion. OAT engine coolant is different and should
not be mixed with Hybrid Organic Additive Tech -
nology (HOAT) engine coolant or any “globally
compatible” coolant. If a non-OAT engine
coolant is introduced into the cooling system in
an emergency, the cooling system will need to
be drained, flushed, and refilled with fresh OAT
coolant (conforming to MS.90032), by an autho -
rized dealer as soon as possible.
Do not use water alone or alcohol-based engine
coolant products. Do not use additional rust
inhibitors or antirust products, as they may not
be compatible with the radiator engine coolant
and may plug the radiator.
This vehicle has not been designed for use with
propylene glycol-based engine coolant. Use of
propylene glycol-based engine coolant is not
recommended.
Some vehicles require special tools to add
coolant properly. Failure to fill these systems
properly could lead to severe internal engine
damage. If any coolant is needed to be added to
the system please contact an authorized dealer.
Adding Coolant
Your vehicle is built with engine coolant (OAT
coolant conforming to MS.90032) that allows
extended maintenance intervals. This engine
coolant can be used up to 10 years or
150,000 miles (240,000 km) before replacement. To prevent reducing this extended maintenance
period, it is important that you use the same
engine coolant (OAT coolant conforming to
MS.90032) throughout the life of your vehicle. Please review these recommendations for using
OAT engine coolant that meets the requirements of
the manufacturer Material Standard MS.90032.
When adding engine coolant:
We recommend using Mopar® Antifreeze/
Coolant 10 Year/150,000 Mile (240,000 km)
Formula OAT that meets the requirements of the
manufacturer Material Standard MS.90032.
Mix a minimum solution of 50% OAT engine
coolant that meets the requirements of the
manufacturer Material Standard MS.90032
and distilled water. Use higher concentrations
(not to exceed 70%) if temperatures below
−34°F (−37°C) are anticipated. Please contact
an authorized dealer for assistance.
Use only high purity water such as distilled or
deionized water when mixing the water/engine
coolant (antifreeze) solution. The use of lower
quality water will reduce the amount of corro
-
sion protection in the engine cooling system.
NOTE:
It is the owner's responsibility to maintain the
proper level of protection against freezing
according to the temperatures occurring in the
area where the vehicle is operated.
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SERVICING AND MAINTENANCE201
Some vehicles require special tools to add
coolant properly. Failure to fill these systems
properly could lead to severe internal engine
damage. If any coolant is needed to be added to
the system, please contact a local authorized
dealer.
Mixing engine coolant types is not recom -
mended and can result in cooling system
damage. If HOAT and OAT coolant are mixed in
an emergency, have an authorized dealer drain,
flush, and refill with OAT coolant (conforming to
MS.90032) as soon as possible.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of
engine coolant, and to ensure that engine coolant
will return to the radiator from the coolant recovery
tank.
The cap should be inspected and cleaned if there
is any accumulation of foreign material on the
sealing surfaces.
The image on the coolant system
pressure cap is a reminder that the
radiator contains hot engine coolant
under pressure.Disposal Of Used Coolant
Used ethylene glycol-based coolant is a regulated
substance requiring proper disposal. Check with
your local authorities to determine the disposal
rules for your community. To prevent ingestion, do
not store ethylene glycol-based coolant in open
containers or allow it to remain in puddles on the
ground, clean up immediately. If ingested, seek
emergency assistance immediately.
Coolant Level
The coolant expansion bottle provides a quick
visual method for determining that the coolant
level is adequate. With the engine OFF and cold,
the level of the engine coolant in the bottle should
be between the “MIN” and “MAX” marks.
The radiator normally remains completely full, so
there is no need to remove the radiator/coolant
pressure cap unless checking for engine coolant
freeze point or replacing coolant. Advise an
authorized dealer of this. As long as the engine
operating temperature is satisfactory, the coolant
only needs to be checked once a month.
When additional engine coolant is needed to
maintain the proper level, only OAT coolant that
meets the requirements of the manufacturer
Material Standard MS.90032 should be added to
the coolant bottle. Do not overfill.WARNING!
Do not open a hot engine cooling system.
Never add engine coolant (antifreeze) when
the engine is overheated. Do not loosen or
remove the cap to cool an overheated engine.
Heat causes pressure to build up in the
cooling system. To prevent scalding or injury,
do not remove the pressure cap while the
system is hot or under pressure.
Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or
engine damage may result.
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202SERVICING AND MAINTENANCE
(Continued)
Cooling System Notes
NOTE:When the vehicle is stopped after a few miles/kilo-
meters of operation, you may observe vapor
coming from the front of the engine compartment.
This is normally a result of moisture from rain,
snow, or high humidity accumulating on the
radiator and being vaporized when the thermostat
opens, allowing hot engine coolant to enter the
radiator.
If an examination of your engine compartment
shows no evidence of radiator or hose leaks, the
vehicle may be safely driven. The vapor will soon
dissipate.
Do not overfill the coolant expansion bottle.
Check the coolant freeze point in the radiator
and in the coolant expansion bottle. If engine
coolant needs to be added, the contents of the
coolant expansion bottle must also be protected
against freezing.
If frequent engine coolant additions are
required, the cooling system should be pressure
tested for leaks.
Maintain engine coolant concentration at a
minimum of 50% OAT coolant (conforming to
MS.90032) and distilled water for proper corro -
sion protection of your engine which contains
aluminum components.
Make sure that the coolant expansion bottle
overflow hoses are not kinked or obstructed.
Keep the front of the radiator clean. If your
vehicle is equipped with air conditioning, keep
the front of the condenser clean.
Do not change the thermostat for Summer or
Winter operation. If replacement is ever neces -
sary, install ONLY the correct type thermostat.
Other designs may result in unsatisfactory
engine cooling performance, poor gas mileage,
and increased emissions.
BRAKE SYSTEM
In order to ensure brake system performance, all
brake system components should be inspected
periodically. For the proper maintenance intervals
Ú page 190.
Brake Master Cylinder
The fluid in the master cylinder should be checked
when performing under hood services or
immediately if the Brake Warning Light is
illuminated.
Be sure to clean the top of the master cylinder area
before removing the cap. If necessary, add fluid to
bring the fluid level up to the requirements
described on the brake fluid reservoir. With disc
brakes, fluid level can be expected to fall as the
brake pads wear. Brake fluid level should be
checked when pads are replaced. However, low
fluid level may be caused by a leak and a checkup
may be needed. Use only the manufacturer
recommended brake fluid Ú page 241.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting
or riding on the brake pedal can result in
abnormally high brake temperatures, excessive
lining wear, and possible brake damage. You
would not have your full braking capacity in an
emergency.
WARNING!
Use only the manufacturer recommended
brake fluid Úpage 241. Using the wrong type
of brake fluid can severely damage your brake
system and/or impair its performance. The
proper type of brake fluid for your vehicle is
also identified on the original factory installed
hydraulic master cylinder reservoir.
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SERVICING AND MAINTENANCE203
AUTOMATIC TRANSMISSION
Selection Of Lubricant
It is important to use the proper transmission fluid
to ensure optimum transmission performance and
life. Use only the manufacturer specified
transmission fluid Úpage 241. It is important to
maintain the transmission fluid at the correct level
using the recommended fluid.
NOTE:No chemical flushes should be used in any trans -
mission; only the approved lubricant should be
used.
Special Additives
It is strongly recommended against using any
special additives in the transmission. Automatic
Transmission Fluid (ATF) is an engineered product
and its performance may be impaired by
supplemental additives. Therefore, do not add any
fluid additives to the transmission. Avoid using
transmission sealers as they may adversely affect
seals.To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep
the master cylinder reservoir cap secured at
all times. Brake fluid in an open container
absorbs moisture from the air resulting in a
lower boiling point. This may cause it to boil
unexpectedly during hard or prolonged
braking, resulting in sudden brake failure. This
could result in a collision.
Overfilling the brake fluid reservoir can result
in spilling brake fluid on hot engine parts,
causing the brake fluid to catch fire. Brake
fluid can also damage painted and vinyl
surfaces; care should be taken to avoid its
contact with these surfaces.
Do not allow petroleum based fluid to contam -
inate the brake fluid. Brake seal components
could be damaged, causing partial or
complete brake failure. This could result in a
collision.
WARNING!
CAUTION!
Using a transmission fluid other than the
manufacturer recommended fluid may cause
deterioration in transmission shift quality and/or
torque converter shudder Ú page 241.
CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can damage your
transmission components. Such damage is not
covered by the New Vehicle Limited Warranty.
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204SERVICING AND MAINTENANCE
Fluid Level Check
The fluid level is preset at the factory and does not
require adjustment under normal operating
conditions. Routine fluid level checks are not
required; therefore the transmission has no
dipstick. An authorized dealer can check your
transmission fluid level using special service tools.
If you notice fluid leakage or transmission
malfunction, visit an authorized dealer
immediately to have the transmission fluid level
checked. Operating the vehicle with an improper
fluid level can cause severe transmission damage.
Fluid And Filter Changes
Under normal operating conditions, the fluid
installed at the factory will provide satisfactory
lubrication for the life of the vehicle.
Routine fluid and filter changes are not required.
However, change the fluid and filter if the fluid
becomes contaminated (with water, etc.), or if the
transmission is disassembled for any reason.
UPFITTER CONNECTORS — IF EQUIPPED
The preparation connectors are to be only used by
upfitters. This connector is located under the dash.
Connector Location
15 Way Vehicle Connector Functions and View
Connector Pin Numbers
CAUTION!
If a transmission fluid leak occurs, visit an
authorized dealer immediately. Severe
transmission damage may occur. An authorized
dealer has the proper tools to adjust the fluid
level accurately.
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SERVICING AND MAINTENANCE205
PIN Function
1 Not Connected
2 Generator Voltage Sensor 2
3 Vehicle Speed Signal
4 Not Connected
5 Not Connected
6 Not Connected
7 Courtesy Lamp Feed
8 Ambient Lighting Control
9 Not Connected
10 Not Connected
11 Not Connected
12 Not Connected
13 Ignition Run/Start Output
14 Not Connected
15 Not Connected
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206SERVICING AND MAINTENANCE
Upfitter Connector
This connector is supplied to the upfitter when the
vehicle is ordered with the applicable package.
2 Way Vehicle Connector Functions and View
Connector Pins
Upfitter Connector
This connector is supplied to the upfitter when the
vehicle is ordered with the applicable package.
For additional questions about these connectors
as well as general technical questions about
upfitting your Ram product, refer to
https://
www.ramtrucks.com/ram-commercial/
body-builders-guide.html/
or call
1 (866)-205-4102.
PIN Function
A Power Supply
B GND
CAUTION!
The maximum current load allowed is 15 amps
for continuous use.
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SERVICING AND MAINTENANCE207
FUSES
General Information
The fuses protect electrical systems against
excessive current.
When a device does not work, you must check the
fuse element inside the blade fuse for a break/melt.
Also, please be aware that using power outlets for
extended periods of time with the engine off may
result in vehicle battery discharge.
Blade Fuses
Underhood Fuses
The Front Distribution Unit is located on the right
side of the engine compartment, next to the
battery. To access the fuses, remove fasteners and
remove the cover.
WARNING!
When replacing a blown fuse, always use an
appropriate replacement fuse with the same
amp rating as the original fuse. Never replace
a fuse with another fuse of higher amp rating.
Never replace a blown fuse with metal wires or
any other material. Do not place a fuse inside
a circuit breaker cavity or vice versa. Failure to
use proper fuses may result in serious
personal injury, fire and/or property damage.
Before replacing a fuse, make sure that the
ignition is off and that all the other services
are switched off and/or disengaged.
If the replaced fuse blows again, contact an
authorized dealer.
If a general protection fuse for safety systems
(air bag system, braking system), power unit
systems, (engine system, transmission
system) steering system or Body Control
Module (BCM) blows, contact an authorized
dealer.
CAUTION!
If it is necessary to wash the engine
compartment, take care not to directly hit the fuse
box, and the windshield wiper motors with water.
1 — Fuse Element
2 — Blade Fuse with a good/functional fuse element
3 — Blade fuse with a bad/not functional fuse
element (blown fuse)
CAUTION!
When installing the power distribution center
cover, it is important to ensure the cover is
properly positioned and fully latched. Failure
to do so may allow water to get into the power
distribution center and possibly result in an
electrical system failure.
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208SERVICING AND MAINTENANCE
Power Distribution Center Location
The ID number of the electrical component corresponding to each fuse can be found on the back of the cover.
Cavity Maxi Fuse Mini FuseDescription
* If Equipped
F01 60 Amp Blue –Body Controller
F02 40 Amp Orange –Rear Power Windows, Fog Lamps,
Front Heated Seats *
F02 30 Amp Green –Rear Power Windows, Front Heated
Seats Fog Lamps *
F02 20 Amp Yellow –Front Heated Seats *
F03 20 Amp Yellow –Ignition Switch
F04 40 Amp Orange –BSM System Module
F06 20 Amp Yellow –Radiator Fan - Low Speed
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