RENAULT CLIO CUP 2013 X85 / 3.G User Guide

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B.6.2 STEERING WHEEL SWITCH PANEL : XAP_STER98



Button Action Short press Long press
LIGHT Light management
(Front headlight and rear) Head light flasher 1st Long press :
light goes ON
2nd long press : light goes OFF
WIPER Wiper management 1 go/back wiper, return to
“0” position 1st Long press :
permanent wiper on only
one constant speed (maximum speed)
2nd long press : wiper stops and returns
at “0” position
CLEAN Windscreen cleaning (wiper + pump) While this push button is pressed, wiper and windsc
reen washer work
together. When released, wiper return to “0” positi on
PAGE Access to the dashboard
pages Change page
Switch between “diagnostic pages”
(3) and “driver pages” (5)
PIT Pit limiter management 1st short press :
enable (60kph)
2nd short press : Disable /
GEAR Gearbox barrel unlocking
(safety) Unlock the gearbox barrel (see
chapter
D “Trasnmission-sifting” ) /
GREEN
BUTTON Free button Management accessible using the
free connector on chassis loom (See
chapter
F “wiring looms”) /

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B.6.3 DASHBOARD: COSWORTH ICD 01D-032954-RST

B.6.3.1 Pages


The display contains 8 pages classified in 2 differ ent families :
- Family 1 : 3 “driver” pages
-
Family 2 : 5 “diagnostic” pages
B.6.3.1.1 D
RIVER PAGE 1 : RACE PAGE


Area “LAP” :
Time : Current lap time (stay displayed 10s after having being cut)
Lap # : number of lap completed during the RUN
Area “Speed” : Current speed displayed (depends on tyre diameter, configurable in Toolset (see
chapter G - Softwares )

Area “Default” :

When 1 or several defaults appear, they are scrolli ng on this area when the default is still
present.
NOTE :
Even if the defaults disappears (Oil_P min, or GB_p ot_def for example) :
- A letter in the area “Event” is recorded depending on the kind of default.
- A alarm LED appears on top right or top left positi on (engine or Gearbox alarm)

Area “Event: Each letter means that during the last or current R UN, an
alarm was recorded (even if it disappeared after) t o
encourage team to check the default.
W : Water temp alarm recorded (min or max)
O : Oil pressure recorded (min or max)
B : Battery voltage recorded (min or max)
E : engine alarm recorded (other engine sensor than W, O, B)
G : gearbox alarm recorded

Default
Engine alarm LED
Gearbox alarm LED

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Area “MAP” “DRY” or “WET” depending on the engine MAP selected on the Facia switch panel

Area “GEAR”
Corresponds to Gearbox ratio engaged (R, N, 1, 2, 3 , 4, 5, 6)

Area “RPM” Current engine speed in RPM (“xxxx RPM”)
Area “RAIN LIGHT”
“OFF” (grey background) or “ON” (green backgound) d epending on the Facia switch
panel interrupter position.
Area “Engine”
Engine oil pressure (bars)
Engine water temperature (°C)
Battery voltage (V)
NOTE :
these 3 Values corresponds to the Category A alarm s

B.6.3.1.2 D
RIVER PAGE 2 : QUALIFICATION PAGE



Area “LAP”, “Speed”, “MAP”, “Events”, “Default”, “r ain light”, “RPM”, “GEAR” and “alarms
LED” remains the same as the RACE PAGE. Only the “S plits” replace the “engine” area

Area “Splits” This Area represents the Qualifying mode (QM) confi guration

- Time difference : current split compared to split recorded from
the best lap
- Bargraph : 1 bar = 1 tenth (+/- 1 sec)
- Split : Current split time : reference


NOTE :
Refer to chapter G-Softwares for the full Qualifying mode configuration
Default
Engine alarm LED
Gearbox alarm
LED

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B.6.3.1.3 DRIVER PAGE 3 : CIRCUIT MAP PAGE



Refer to chapter G-Softwares to upload a circuit map (.bmp)
NOTE:
This map is just for information and is not dynami c


B.6.3.1.4 DIAGNOTIC PAGE 1 : ENGINE DIAGNOSTIC




Areas “Events”, “Default” and “rain light”, remains the same as DRIVERS PAGE.

NOTE:
When an alarm appears in the area “default”, the co rresponding value by default is
displayed in blue, red or orange.

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Engine diagnostic parameters
: (see also chapter
C-Engine)

Engine
parameters Signification
Values expected
when engine is
OFF
Values expected when Engine is
running
RPM Engine revs 0 - Idle > 1200rpm
- WaterT<50°c : RPM limiter = 4500rpm
- 50°c - WaterT > 100°c, rpm limiter decrease
progressively to reach 3500rpm at 120°c
VBatt (V) Battery voltage 11.5V to 12.5V > 13.5V
OilP (b) Oil pressure 0 >1.5b when engine RPM>3000
WaterT (°C) Water temp
#ambient temp when the
car is cold Water temp progressively increase to 87°c
(Water fan goes ON at low speed)
AirT (°C) Air intake temp #ambient temp when the
car is cold Air temp progressively increase when the car is
in static position
Pedal (%) Gas Pedal
potentiometer position 0 > 100% depending on
Gas pedal position 0 > 100% depending on Gas pedal position
Throttle (°) Throttle
potentiometer position <9°
(depends on water temp) 0> 100° depending on Gas pedal position
FBW Fly by wire status OK
OK
Manifold P Manifold air pressure Atmospheric pressure - Idle : Manifold P< 350mb
- When Water T >55°c Manifold P follows strictly
the BoostP (at 100% throttle)
Boost P Boost pressure Atmospheric pressure - Boost P < 1.1b when Water T <30°c
- When 30°c < Water T < 50°c => BoostP
increase progressively
- when water T > 50°c => BoostP can go to its
maximum value (2.1b)
VVT1_tg (°)
VVT1 target =
instruction sent by
ECU to the dephaser 0
If WaterT < 55°, VVT1_tg =0
As soon as WaterT>55°, VVT1_tg=100
VVT1_pos (°) Intake
camshaft pos :
depends on VVT1_tg 0 - After starting : automatic calibration (10sec)
- Then VVT1_pos = 100°
- when water T>55°, VVT1_pos must strictly
follows VVT1_tg
Fuel (L) Fuel level Fuel Level Fuel level
Fuel LP (b)
Fuel press
(measured at the
exit of the fuel cell) 0b / 5b maxi when “fuel
pump” button is pressed 4.7 Fuel HP (b) Fuel press (HP rail) <10b - 18b < fuel HP <180b
-If fuel HP < 15b during starter excitation, the
engine will not start, it’s necessary to bleed the
air inside of the rail
(see procedure in chapter
C-Engine)
Water Fan Water fan speed OFF
(depends on water temp) LOW (Low speed) when Water T >87°C
OFF when Water T <86°C
HIGH (High speed) when Water T >90°C
LOW when WaterT <88°C
See chapter
C-Engine
Turbo Fan Turbo fan OFF
(depends on Air temp) ON if Air temp is > 50°C
OFF when Air temp is <48°C
Waste Gate (%)
Waste gate duty 0
Depends on Boost pressure target
Must always be under 70%
Pop off (%) Pop off valve pos 0 (close) - 100% (open) after an complete closure of the
throttle and Boost P > 1400 mbar (to reduce the
pressure upstream to the closed throttle)
- 100% if WaterT <50°c
ID Not used

For reliability reasons and to avoid alarms risings,
it’s strongly
recommended to let the engine warm up to a water temp > 60°C
before any practising. If this condition is not respec ted, the full engine
power won’t be available.

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B.6.3.1.5 D
IAGNOSTIC PAGE 2 : GEARBOX DIAGNOSTIC
(see also chapter D -Transmissions)


Areas “Events”, “Default” and “rain light”, remains the same as DRIVERS PAGE.

Gearbox
parameters Signification
Values expected
when engine is
OFF
Values expected when Engine is
running
RPM Engine revs 0 - Idle > 1200rpm
- WaterT<50°c : RPM limiter = 4500rpm
- 50°c 6500rpm
- WaterT > 100°c, VBatt (V) Battery voltage 11.5V to 12.5V > 13.5V
Barrel (V)
Gearbox barrel
potentiometer voltage 1st gear :
1.60 V+/-10mv +0.5v / gear in upshift phase
-0.5V / gear in downshift phase
Gear Gear ratio
engaged R N 1 2 3 4 5 6 R N 1 2 3 4 5 6
Up SW UPshift paddle
ON : paddle pressed
OFF : rest ON : paddle pressed
OFF : rest
Down SW DOWNshift
paddle ON : paddle pressed
OFF : rest ON : paddle pressed
OFF : rest
Gear SW Gearbox barrel
unlocking solenoid. ON : “GEAR” button
pressed
OFF : rest ON : “GEAR” button pressed
OFF : rest
Up Cont Upshift contactor OFF : during downshift
and at rest
ON : during upshift OFF : during downshift and at rest
ON : during upshift
FL WSP (kph) Front left wheel
speed 0 >0 when a gear is engaged
FR WSP (kph)
Front right wheel
speed 0 >0 when a gear is engaged

NOTE 1:
The complete gearbox strategies (manual mode or sem
i-auto mode) is described in
Chapter D-transmission/shifting

NOTE 2 :
When an alarm appears in the area “default”, the co rresponding value by default is
displayed in blue, red or orange.

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B.6.3.1.6 DIAGNOSTIC PAGE 3 : BRAKE / CHASSIS DIAGNOSTIC



Brake/
chassis
parameters
Signification
Values expected
when engine is
OFF
Values expected when Engine is
running
Front BP Font brake pressure From 0 to more than 10 0b
Rear BP Rear Brake pressure From 0 to 40b (depends on rear brake pressure limiter setup)
Balance % of brake pressure
on front axle From 40% to 70% (depends on balance bar rod setup)
Steering
Steering angle
sensor -360° to + 360°
FL WSP (kph)
Front left wheel
speed 0 >0 when a gear is engaged
FR WSP (kph)
Front right wheel
speed 0 >0 when a gear is engaged

B.6.3.1.7
DIAGNOSTIC PAGE 4 : CBNT DIAGNOSTIC (PAGE 1/2 : STATUS)



Every indication corresponds to the XAP CBNT pinout and shows the status
(OK / FAULT)
of each Pin (one Letter = A, B, h, g…etc = 1 Pin). All values must be “OK” (green).
When “FAULT” appears, the Pin is not correctly supp lied. Please refer to chapter F- wiring
for more details.

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B.6.3.1.8 DIAGNOSTIC PAGE 5 : CBNT DIAGNOSTIC (PAGE 1/2 : STATES)



Every indication corresponds to the XAP CBNT pinout and shows the state
(ON/OFF) of
each Pin. Please refer to chapter F- wiring for more details.

When XAP Master relay is ON :
- All values from the first column must be “ON” (gr een)

- On the second column, Steer W/A, starter and revG B Sol must be “ON” green, for the
other Pins, please find the action/result below :
Sensors
/actuators Signification Action result
stop light SW Brake Pedal
contactor switch Brake pedal pressed OFF >ON
rain light SW Rain light switch on facia switch
panel “Rain ” switch ON OFF >ON
light left SW Left side lights switch on steering
wheel “light” button pressed OFF >ON
light right SW Right side lights switch on steering
wheel “light” button pressed OFF >ON
ignition Ignition coils switch on facia switch
panel “ignition” switch ON OFF >ON
fuel pump Fuel tower pump (facia switch panel
manual mode or automatic mode) state “fuel pump” button pressed and/or
automatic fuel pump management OFF >ON
brake light Lateral rear brake light state
Brake pedal pressed OFF >ON
rain light** Rear central rain light state Brake pedal pressed
And/or « Rain » switch ON And/or pit limiter ON
And/or Reverse gear ratio engaged OFF >ON
wiper zero “Wiper” position state
When “wiper” leave its rest position ON>OFF

** Please refer to Central rear rain light activati on strategies in this chapter

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B.6.3.2 Changing pages

The pages of the display may be changed by pressing on the push button ‘PAGE” of the
steering wheel - Pressing briefly on this button (one second) moves the display in the 3 driver
pages
- Pressing this button for longer (more than 2 second s) moves the display from
driver pages to diagnostic pages
- Pressing briefly on the button moves the display in the 5 diagnostic pages

You can return to the driver pages by pressing the button for a longer period (more than
2 seconds). The display returns to the first driver page

B.6.3.3 Leds / shiftlights



Shiftlights (8):
Shiftlight thresholds are fully configurable using the “Toolset” software, see chapter G-
Softwares
The LEDs light up in all gear ratios. By default, t he setup is the following one:

LEDs Alarm (2):
On the left side, 1 LED lights up when an engine al arm rises up
On the right side, 1 LED lights up when a Gearbox a larm rises up

These LEDs are associated with the message displaye d in the area “Default” and with the
letter recorded in the area “events”
Engine alarm LED gearbox
alarm LED
Shiftlights
5000 5200 5400 5600 5800 6000 6200 6300 Engine RPM at which LEDs
light up

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B.6.3.4 Alarms displayed on the dashboard

Alarms are generated by the ICD depending on engine / gearbox sensors values sent by
the ECU for display.
The alarm/default message disappears only when the problem is solved. Even if the
problem is solved, till the power supply is ON :
- The top left and/or right LEds alarms remain ON
- The letter in the area “event” is displayed

We distinguish 2 categories of alarms : A and B
B.6.3.4.1 M
AIN ALARMS (CATEGORY A)

The following alarms are displayed to the driver, m eaning that he must immediately
stop the car and cut the engine.
o Water T max
o Oil P min
o Vbatt min

See List on next page with the corresponding thresh olds.

A message is displayed on the full screen on the da shboard + in the Area ‘Default” to
force the driver to stop
In addition with the message displayed, all the fol lowing LEDs become RED:
- 3 on the Right column (above gearbox diagnostic L ED)
- 3 on the Left column (above engine diagnostic LED )
+ 1 engine alarm LED in RED