brake RENAULT KANGOO 1997 KC / 1.G General Information Workshop Manual

TOWING
All types
Contents
SPECIFICATIONS
Engine - Clutch - Gearbox
Vehicle identification
01-1
01-2
LIFTING
Trolley jack - Axle stands
Underbody lifts
Page
01
02
03
General
vehicle
02-1
02-2
03-1
LUBRICANTS CONSUMABLES
Packaging
04-1
DRAINING FILLING
Engine
Gearbox
Power assisted steering
04
05
05-1
05-3
05-4
VALUES AND SETTINGS
Dimensions
Capacity - Grades
Belt tension
Accessories belt tension
Timing belt tension
Tightening the cylinder head
Tyres and wheels
Brakes
Brake limiter
Underbody heights
Values for checking the front axle
geometry
Values for checking the rear axle
geometry07
07-1
07-2
07-5
07-7
07-11
07-12
07-14
07-15
07-16
07-17
07-20
07-21
Page

DESCRIPTIONPACKAGINGPART NUMBER
24 cc bottle
24 cc bottle
24 cc bottle
50 cc bottle77 01 394 070
77 01 394 071
77 01 394 072
77 01 400 309
ADHESIVES
LUBRICANTS CONSUMABLES
Packaging
04
•"LOCTITE - FRENETANCH"
stops bolts slackening and allows them to be
released
•
"LOCTITE - FRENBLOC"
locks bolts
•
"LOCTITE SCELBLOC"
for bonding bearings
•
"LOCTITE AUTOFORM"
for bonding the flywheel to the crankshaft
LUBRICANT CLEANING AGENTS
150 g aerosol
300 ml aerosol
355 ml can
500 ml aerosol
Aerosol
400 ml aerosol77 01 408 464
77 11 171 437
77 01 423 189
77 01 408 466
77 01 405 952
77 11 170 801•"NETELEC"
unseizes, lubricates
• Carburettor cleaner
• Injector cleaner
•Super-concentrated unseizing agent
•
"DECAPJOINT " (FRAMET) for cleaning the
gasket faces of aluminium cylinder heads
• Brake cleaner
MECHANICAL SEALANTS
77 01 422 750
77 01 421 162
77 11 143 071100 g tube
24 ml syringe
Aerosol• AUTO joint grey
sealing paste
•
LOCTITE 518
for sealing the gearbox housing
• Leak detector
04-2

DESCRIPTIONPACKAGINGPART NUMBER
LUBRICANTS CONSUMABLES
Packaging
04
•"CIRCUIT PLUS"
varnish for repairing heated screens
•
"CONTACT PLUS"
varnish for repairing rear screen supply termi-
nals
Bottle
Kit77 01 421 135
77 01 422 752
VARNISHES
BRAKES
• Brake fluid0.5 l bottle DOT477 01 421 940
04-3

VALUES AND SETTINGS
Capacity - Grades
07
3.4
Manual gearbox
ComponentsCapacity
in litresGradeNotes
JB13.4
Brake circuitBrake fluids must be approved by the Technical
DepartmentSAE J 1703
and DOT 4
All countries: TRANSELF TRX 75 W 80 W
( API GL5 or MIL-L 2105 C or D standards)
Normal : 0.7
ABS : 1
Fuel tankapprox.
50 Unleaded
petrol/diesel
JB3
Separate
reservoir
1.1
Cooling
circuit
D7F
E7J
F8Q
-
GLACÉOL RX
(type D)
Only add coolant of the
same type
5
5.5
7.4
Power assisted
steering
-
ELF RENAULT MATIC D2
or
MOBIL ATF 220
-
07-4

VALUES AND SETTINGS
Brakes
07
VehicleDrum diameters or disc thicknesses (in mm)
Front
Normal Min.Rear
Normal Max. (1)Max. disc run-out
(in mm)
Front Rear
FC0X
KC0X20 17.7normal
payload
203.2
increased
payload
228.3normal
payload
204.45
increased
payload
229.50.07 -
(1) Drum: maximum wear diameter
(1) Leading brake shoe.
(2) Trailing brake shoe.
(3) Increased payload.
VehicleLining thicknesses (in mm) (including backing)
Front
Brand new MinimumRear
Brand new MinimumBrake fluid
FC0X
KC0X17.8 5.5With ABS
4.6 (1)
3.15 (2)
No ABS
4.2 (1)
2.8 (2)2
SAE J1703
DOT 4
FC0X (3)
KC0X (3)
17.8 5.5With ABS
4.8
No ABS
4.52
SAE J1703
DOT 4
07-15

VALUES AND SETTINGS
Brake limiter
07
VehicleFuel tank
(driver on board)Test pressure (1) (in bars)
Front Rear
FC0X
KC0X
normal payload100 35.4
FC0X
KC0X
increased payload100 38
BRAKING PRESSURE
+ 8
0
90966S
+ 8
0
(1) The test is performed using two pressure gauges in an X arrangement.
07-16

VALUES AND SETTINGS
Underbody heights
07
VehicleAt the front
H1 - H2 = ... mmAt the rear
H4 - H5 = ... mmDimension X (in mm)R-H and L-H
FC0X
KC0X73.5- 60.5 (1)
- 54.1 (2)402 (1)
430 (2)
Tolerance : ± 7.5 mm
The difference between the right-hand side and the left-hand side of the same axle of a vehicle must not ex-
ceed 5 mm, the driver’s side always being the higher.
Any adjustment of the underbody height means that the brake limiter and the headlights must be adjusted.
(1) Increased payload.
(2) Standard payload.
07-17