wheel RENAULT KANGOO 1997 KC / 1.G General Information Workshop Manual
[x] Cancel search | Manufacturer: RENAULT, Model Year: 1997, Model line: KANGOO, Model: RENAULT KANGOO 1997 KC / 1.GPages: 37
Page 3 of 37
TOWING
All types
Contents
SPECIFICATIONS
Engine - Clutch - Gearbox
Vehicle identification
01-1
01-2
LIFTING
Trolley jack - Axle stands
Underbody lifts
Page
01
02
03
General
vehicle
02-1
02-2
03-1
LUBRICANTS CONSUMABLES
Packaging
04-1
DRAINING FILLING
Engine
Gearbox
Power assisted steering
04
05
05-1
05-3
05-4
VALUES AND SETTINGS
Dimensions
Capacity - Grades
Belt tension
Accessories belt tension
Timing belt tension
Tightening the cylinder head
Tyres and wheels
Brakes
Brake limiter
Underbody heights
Values for checking the front axle
geometry
Values for checking the rear axle
geometry07
07-1
07-2
07-5
07-7
07-11
07-12
07-14
07-15
07-16
07-17
07-20
07-21
Page
Page 10 of 37
DESCRIPTIONPACKAGINGPART NUMBER
1 kg tin
100 g tube
80 ml tube
180 g sachet
Aerosol77 01 421 145
77 01 028 179
77 01 422 307
77 01 366 100
77 01 422 308
LUBRICANTS
LUBRICANTS CONSUMABLES
Packaging
04
•MOLYKOTE "BR2"
for main bearing journal faces, thrust pad
guide tubes, clutch fork pads, lower suspension
arm bearings, torsion bar splines, steering box,
driveshaft splines
•
MOLYKOTE "33 Medium"
tubular rear axle rings,
anti-roll bar rings
•
ANTI-SEIZE
(high temperature grease) Turbo etc.
•
"MOBIL CVJ" 825 Black star
or MOBIL EXF57C
for driveshaft joints
•
MULTIPURPOSE LUBRICANT
wheel sensor
• Perfect-seal "LOWAC"
coating fluid for seals
• Mastic
for sealing exhaust pipe unions
•
RHODORSEAL 5661
•HARDENER KIT (RHODORSEAL 5661)
for bearing cap lateral seals
• AUTO joint blue
sealing paste
100 g tube
1.5 kg tin
100 g tube
kit
100 g tube77 01 417 404
77 01 421 161
77 01 421 042
77 01 404 452
77 01 421 080
77 01 396 227
MECHANICAL SEALANTS
04-1
Page 11 of 37
DESCRIPTIONPACKAGINGPART NUMBER
24 cc bottle
24 cc bottle
24 cc bottle
50 cc bottle77 01 394 070
77 01 394 071
77 01 394 072
77 01 400 309
ADHESIVES
LUBRICANTS CONSUMABLES
Packaging
04
•"LOCTITE - FRENETANCH"
stops bolts slackening and allows them to be
released
•
"LOCTITE - FRENBLOC"
locks bolts
•
"LOCTITE SCELBLOC"
for bonding bearings
•
"LOCTITE AUTOFORM"
for bonding the flywheel to the crankshaft
LUBRICANT CLEANING AGENTS
150 g aerosol
300 ml aerosol
355 ml can
500 ml aerosol
Aerosol
400 ml aerosol77 01 408 464
77 11 171 437
77 01 423 189
77 01 408 466
77 01 405 952
77 11 170 801•"NETELEC"
unseizes, lubricates
• Carburettor cleaner
• Injector cleaner
•Super-concentrated unseizing agent
•
"DECAPJOINT " (FRAMET) for cleaning the
gasket faces of aluminium cylinder heads
• Brake cleaner
MECHANICAL SEALANTS
77 01 422 750
77 01 421 162
77 11 143 071100 g tube
24 ml syringe
Aerosol• AUTO joint grey
sealing paste
•
LOCTITE 518
for sealing the gearbox housing
• Leak detector
04-2
Page 23 of 37
VALUES AND SETTINGS
Accessories belt tension
07
RIBBED BELT
Tensioning process
Engine cold (ambient temperature).
Fit the new belt.
Position the sensor of Mot. 1273.
Turn the wheel of the sensor until it disengages (three "CLICKS").
Tension the belt until the recommended fitting value is displayed on Mot. 1273 .
Lock the tensioner, check it, adjust the value.
Turn the crankshaft over three times.
Check that the tension value is within the fitting tension tolerance, otherwise readjust it.
NOTE :
Never refit a belt which has been removed.
Replace the belt if the tension is below the minimum operating tension.
Small cuts or cracks do not mean that the belt has to be replaced.
07-7
Page 25 of 37
VALUES AND SETTINGS
Accessories belt tension
07
13511R
A Crankshaft
B Alternator
C Power assisted steering pump
T Tension wheel
→Point for checking belt tension
ALTERNATOR BELT
E7J
ENGINE
Tension
(US=SEEM unit)Alternator
belt,
multitoothPower assisted
steering belt,
multitooth
Fitting101 ± 6 106 ± 6
Minimum
operating52 59
SPECIAL TOOLING REQUIRED
Mot. 1273 Tool for checking the belt tension
13510R
Bolt A: alternator belt tension
Bolt B: power assisted steering belt tension
NOTE : Tighten the nuts of bolts (A) and (B) after
adjusting the tension.
13363R1
POWER ASSISTED STEERING BELT
07-9
Page 26 of 37
VALUES AND SETTINGS
Accessories belt tension
07
13512R
A Crankshaft
B Alternator
C Power assisted steering pump
T Tension wheel
→Point for checking belt tension
ALTERNATOR BELT
F8Q
ENGINE
Tension
(US=SEEM unit)Alternator
belt,
multitoothPower assisted
steering belt,
multitooth
Fitting115 ± 5 116 ± 6
Minimum
operating70 68
SPECIAL TOOLING REQUIRED
Mot. 1273 Tool for checking the belt tension
13509R
ALTERNATOR AND POWER ASSISTED STEERING
BELT
07-10
Page 27 of 37
VALUES AND SETTINGS
Timing belt tension
07
13361R
E7J engine Tensioning process
Engine cold (ambient temperature).
Fit the new belt.
Position the sensor of Mot. 1273.
Turn the wheel of the sensor until it disengages
(three "CLICKS").
Tension the belt until the recommended fitting
value is displayed on Mot. 1273.
Lock the tensioner, check it and adjust the value.
Turn the crankshaft over at least three times .
Check that the tension value is within the fitting
tension tolerance (± 10%), otherwise readjust it,
repeating the operations described above.
NOTE :
- For the F8Q engine, remove the pin Mot 1054
before fitting the sensor of tool Mot 1273 and
press hard on the section of belt between the
intermediate shaft sprocket (or idle sprocket)
and the tension wheel, then make the measu-
rement.
- Never refit a belt which has been removed.
- Replace the belt if the tension is below the mi-
nimum operating tension.
D7F engine
There are special features for tensioning the ti-
ming belt: refer to section 11.
Belt tension (in SEEM units)
Fitting: 30 U.S.
Minimum operating : 26 U.S.
F8Q engine
13094R
Belt tension (in SEEM units)
Fitting : 29 U.S.
Minimum operating : 25 U.S.
07-11
Page 30 of 37
VALUES AND SETTINGS
Tyres and wheels
07
Vehicle Wheel rim TyresCold inflation pressure
(in bars) (1)
Front Rear
FC0X
KC0X5 B 13
5 B 13
5.5 J 14165/70 R 13 C 88/86
165/70 R 13 83 (2)
165/70 R 142.8
2.6
2.43.6
2.9
3.0
(1) Fully laden and motorway use.
Tightening torque of wheel nuts : 9 daN.m
Rim run-out: 1.2 mm
(2) Reinforced tyre.
07-14
Page 36 of 37
H1 - H2 = 7 mm
H1 - H2 = 74 mm
H1 - H2 = 98 mm
H1 - H2 = 164 mm
H1 - H2 = 7 mm
H1 - H2 = 74 mm
H1 - H2 = 98 mm
H1 - H2 = 164 mm
H5 - H2 = 97 mm
H5 - H2 = 117 mm
H5 - H2 = 137 mm
H5 - H2 = 157 mm
81603S1 93011-1S
93014-1S
93013-1S
93012-1S
VALUES AND SETTINGS
Values for checking the front axle geometry
07
UNLADEN
NOT ADJUSTABLE
NOT ADJUSTABLE
NOT ADJUSTABLE
CAMBER
VALUES
CASTOR
3°55’
3°25’
2°55’
2°25’
Maximum right/left
difference = 1°
1°12’
- 0°15’
- 0°29’
- 0°13’
Maximum right/left
difference = 1°
ADJUSTMENTPOSITION OF
FRONT AXLE
KINGPIN
8°05’
10°25’
11°01’
11°56’
Maximum right/left
difference = 1°
PARALLELISM
RUBBER BUSHES
Adjustable by
rotating track
rod sleeves
1 turn= 30’
(3 mm)(For 2 wheels)
toe-out
+ 0°10’ ± 10’
+ 1 mm ± 1 mm
ANGLES
UNLADEN--
± 30’
± 30’
± 30’
07-20
Page 37 of 37
(For 2 wheels)
Toe-in
- 15’ ± 10’
- 1,5 mm ± 1 mm
- 0°50’ ± 15’
NOT ADJUSTABLE
93013-2S
93011-2S
81603S1
VALUES AND SETTINGS
Values for checking the rear axle geometry
07
UNLADEN
CAMBER
VALUES
PARALLELISM
ANGLES
UNLADENNOT ADJUSTABLE
UNLADEN--
RUBBER BUSHES
POSITION OF
REAR AXLEADJUSTMENT
07-21