roof RENAULT KANGOO 1997 KC / 1.G Sheet Metal Work Owner's Manual

TOP OF BODY
Roof
45A
CAS13025-4R2
I
1 4 7
1
212
J
1 4 7
1
212
CAG11548-2R5
K
1 610
CAS13025-4R2
45-5

TOP OF BODY
Roof
45A
13475R1
VERSION WITH
ROOF FLAP
INTRODUCTION
Below are special details for vehicles fitted with a
roof flap.
CAJ11551-1R5
A
1 4 11
CAA11536-4R1
B
1 6
1
21 2
CAA11536-4R1
C
1 11
1
21 2
45-6

TOP OF BODY
Roof front cross member
45B
PRB4504
INTRODUCTION
The replacement of this part is a complementary
operation to the roof.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part only.
JOINTS WITH :
Windscreen pillar lining
PARTS CONCERNED (thickness in mm):
1Roof front cross member 0.8
2Windscreen pillar lining 1
13213R2
CAA11537-1R6
A
1
2
45-7

TOP OF BODY
Roof centre cross member
45C
PRB4505
INTRODUCTION
The replacement of this part is a complementary
operation to the roof.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- roof bar mounting reinforcement,
- partition mounting nuts.
JOINTS WITH :
Centre pillar upper reinforcement
PARTS CONCERNED (thickness in mm):
1Roof centre cross member 0.8
2Centre pillar upper reinforcement 1.2
13214R3
CAA11537-1R6
A
1
2
45-8

TOP OF BODY
Roof rear cross member
45D
PRB4506
INTRODUCTION
The replacement of this part is a complementary
operation to the roof.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- cross member reinforcement,
- tailgate hinge mounting reinforcement,
- opening door lock mounting reinforcement,
- partition mounting nuts.
JOINTS WITH :
Side panel upper rain channel
Roof stretcher lining
Roof flap rain channel
PARTS CONCERNED (thickness in mm):
1Roof rear cross member 0.8
2Side panel upper rain channel 1.2
3Roof stretcher lining 0.7
4Roof flap rain channel 0.7
45-9

TOP OF BODY
Roof rear cross member
45D
13211R4
CAA11537-1R5
A
12
CAJ11551R3
B
3
1 2
45-10

TOP OF BODY
Roof rear cross member
45D
13473R
INTRODUCTION
Below are special details for vehicles fitted with a
roof flap.
CAA11537-1R5
A
14
VERSION WITH
ROOF FLAP
45-11

SIDE OPENING ELEMENTS
Front door panel
47B
PRB4707
INTRODUCTION
The replacement of this part is a basic operation
for a front side impact.
This operation also requires the stiffener to be re-
placed and this must be ordered separately.
This part may be replaced partially (see cut and
method below).
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with soundproofing pads.
JOINTS WITH:
Door box section
Anti-intrusion reinforcement
Stiffener
PARTS CONCERNED (thickness in mm):
1Door box section 0.8
2Anti-intrusion reinforcement 1.2
3Door panel 0.8
4Stiffener 1.2
or
47-2

SIDE OPENING ELEMENTS
Side door panel
47E
PRB4708
INTRODUCTION
The replacement of this part is a basic operation
for a side impact.
This part may be replaced partially (see cut and
method below).
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with soundproofing pads.
JOINTS WITH:
Door box section
Anti-intrusion reinforcement
Stiffener
PARTS CONCERNED (thickness in mm):
1Door box section 0.8
2Anti-intrusion reinforcement 1.2
3Door panel 0.8
4Stiffener 1.2
or
Only for the glazed version.
NOTE : for panel versions, the whole panel should
be replaced.
47-11

NON-SIDE OPENING ELEMENTS
Tailgate
48D
13474R
REFITTING
Refit in the opposite way to removal and refer to
section 40 (opening clearances) to make correct
adjustments.
ADJUSTMENT
Height and tilt adjustment are made by fitting
shims under the mounting bolts (A).
Clearance adjustment is carried out by adjusting
the play of the same bolts in their mounting holes.
REMOVAL
PRB4811
After removal of trim and wiring, remove the ba-
lancers then the mounting bolts (A) from the roof
rear cross member (this operation should be car-
ried out with two people).
48-4