sensor RENAULT KANGOO 1997 KC / 1.G Sheet Metal Work Workshop Manual

LOWER STRUCTURE
Front half unit
41D
PRB4124
INTRODUCTION
The operation for the replacement of this part is
complementary to :
- the front end lower cross member,
- the headlight panel
- the cowl side panel.
This operation requires the replacement of the
cowl side panel (pillar lining) and of the cowl side
panel upper reinforcements, which have to be or-
dered separately.
In the operation described below there are only
descriptions of the specific joints to the part
concerned, information concerning the parts to
be ordered separately is not considered here. This
will be dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
1 Front side member , rear section
- engine mounting height adjuster (right
hand side)
- engine mounting reinforcement (right
hand side),
- engine mounting plate (right hand side),
- sub-frame front mounting,
- front side member closure panel ,
- wheel arch,
- shock absorber cup,
- shock absorber cup height adjuster,
- ABS mounting (right hand side),
- injection unit mounting and impact sensor
(left hand side).
2 Cowl side panel (pillar lining)
3 Cowl side panel upper reinforcementJOINTS WITH:
Plenum chamber
Injection unit mounting and impact sensor (left
hand side)
Front side member, rear section
Shock absorber cup height adjuster
PARTS CONCERNED (thickness in mm) :
1Plenum chamber 1
2Injection unit mounting and impact
sensor (left hand side) 2
3Front side member, front section 1.5
4Front side member, rear section 1.8
5Shock absorber cup height adjuster 1
6Shock absorber cup 2
7Cowl side panel (pillar lining) 1.5or
41-13

LOWER STRUCTURE
Tunnel
41K
PRB4131
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of :
1 - For a frontal impact :
- the bulkhead
2 - For a side impact :
- the side floor
3 - For a rear impact :
- the rear floor unit
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
- impact sensor unit mounting,
- front reinforcement of tunnel,
- seat anchoring reinforcement ,
- cable sleeve stop mounting,
- centre reinforcement of tunnel.
JOINTS WITH:
Rear floor
Side floor
Bulkhead
PARTS CONCERNED (thickness in mm):
1Rear floor 1
2Side floor 0.8
3Tunnel 1.2
4Bulkhead 0.7
41-39

UPPER FRONT STRUCTURE
Wheel arch
42F
PRB4213
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the cowl side pa-
nel (pillar lining) for a frontal impact.
It also requires the replacement of the cowl side
panel upper reinforcements (pillar lining), and
the use of the repair bench.
In the operation below there are only descriptions
of the joints specific to the part concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- engine mounting height adjuster (right hand
side),
- engine support plate (right hand side),
- wheel arch ,
- shock absorber cup ,
- shock absorber cup height adjuster ,
- ABS mounting (right hand side),
- injection unit and impact sensor mounting
(left hand side).
JOINTS WITH :
Plenum chamber
Side member closure panel
Front side member
Front end lower cross member
PARTS CONCERNED (thickness in mm):
1Shock absorber cup height adjuster 1
2Engine mounting height adjuster 1.5
3Engine mounting reinforcement 1.5
4Shock absorber cup 2
5Plenum chamber 1
6Side member closure panel 1
7Front side member, front section 1.5
8Front side member, rear section 2.5
9Front wheel arch 1
10Front end lower cross member 1.5
11Injection unit and impact sensor
mounting (left hand side) 2
42-17

UPPER FRONT STRUCTURE
Plenum chamber
42G
PRB4214
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of :
- the wheel arch for a frontal impact,
- cowl side panel for a side impact.
This operation may be carried out partially (see
diagram and method below).
The Parts Department only provides chambers of
the (1) "air conditioning" type, as a result, the
closure panel must also be ordered (2).
In the following operation there are only descrip-
tions of the joints specific to the part concerned.
Information concerning other parts is dealt with
in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 Plenum chamber
Part assembled with :
- bonnet lock mounting,
- windscreen wiper motor mounting.
2 Partition closure panel.
JOINTS WITH :
Wheel arch
Injection unit and impact sensor mounting (left
hand side)
Bulkhead
Pillar lining (cowl side panel)
Windscreen aperture lower cross member
PARTS CONCERNED (thickness in mm) :
1Plenum chamber 1
2Shock absorber cup height adjuster 1
3Shock absorber cup 2
4Injection unit and impact sensor
mounting (left hand side) 2
5Bulkhead 1
6Cowl side panel (pillar lining) 1.5
7Windscreen wiper mounting 1.5
8Windscreen aperture lower cross
member 1.2
or
42-24