steering RENAULT KANGOO 1997 KC / 1.G Sheet Metal Work Workshop Manual

Contents
GENERAL
Dimensions
Engine and equipment
Identification
Means of lifting
Towing
Using symbols
Key to symbols
Description of Parts (exploded)
Opening clearances
Collision fault finding
Sub- frame dimensions
Repair bench
Special tooling
Part Number of special tooling40-1
40-2
40-4
40-6
40-8
40-9
40-11
40-12
40-15
40-22
40-25
40-27
40-38
40-38
LOWER STRUCTURE
41- 1
41- 5
41-10
41-13
41-17
41-21
41-26
41-29
41-33
41-36
41-39
41-41
41-44
41-51
41-53
41-55
41-58
41-60
41-62
41-63
41-67
41-68
41-71UPPER FRONT STRUCTUREPage Page40
41
42
Sheet metal work
UPPER SIDE STRUCTURE43
AFront end lower cross member
BFront side member, front section
CFront side member closure panel
DFront half unit
EFront side cross member
FFront side member, rear section
GFront mounting of sub frame
HSill panel closure panel
ICross member under front seat
JSide floor
KTunnel
LRear floor, front section
MRear floor, rear section (part
section)
NFront cross member of rear floor,
front section
ORear floor stiffener
PRear end cross member
QRear absorber reinforcement
RRear side member extension
SRear side member, part section
TComplete rear side member
URear floor centre cross member
VSeat anchoring reinforcement
WRear floor unit42-1
42-2
42-5
42-8
42-12
42-17
42-24
42-28
42-32
42-34 AFront wing
BHeadlight carrier panel
CCowl side panel (pillar lining)
part section
DUpper reinforcement of cowl side
panel
EWheel arch, front section
FWheel arch
GPlenum chamber
HWindscreen aperture lower cross
member
ISteering column mounting
JBulkhead
43-1
43-6
43-9
43-14
43-19
43-23
43-25 AFront pillar
BWindscreen pillar
C Front pillar lining/Cowl side panel
DCentre pillar / sill panel
ECentre pillar lower reinforcement /
door pillar
FSill panel reinforcement
GLeft hand side sill panel
UPPER REAR STRUCTURE
44
44-1
44-9
44-17
44-26
44-30
44-33
44-38
44-41 ARear wing panel
BSide panel
CSide panel lining
DRoof stretcher lining
ERear inner wheel arch
FLights mounting side panel rain
channel
GRear wing panel extension
HRear end panel

GENERAL
Description of parts (exploded view)
40
PRB4003
UPPER STRUCTURE
25 Body side, rear section, panel
26 Body side , rear section, glazed
27 Rear wing panel lining
28 Roof
29 Roof front cross member
30 Roof centre cross member
31 Roof rear cross member (with roof flap)
32 Roof rear cross member (without roof flap)
33 Roof flap mounting reinforcement
34 Roof stretcher lining (with roof flap)
35 Roof stretcher lining (without roof flap)
36 Side panel lining
37 Side panel rain channel (lights mounting)
38 Rear wing panel extension
39 Rear wing panel stiffener
40 Stiffener spacer on rear wing panel
41 Rear inner wheel arch
42 Side panel, panel43 Side panel, glazed
44 Left hand side sill panel
45 Sill panel reinforcement
46 Centre pillar/door pillar reinforcement
47 Windscreen pillar lining
48 Front pillar
49 Cowl side panel reinforcement, rear section
50 Upper reinforcement of cowl side panel
51 Cowl side panel (pillar lining)
52 Headlight carrier panel
53 Wheel arch, front section
54 Wheel arch, complete
55 Plenum chamber
56 Bulkhead
57 Windscreen aperture lower cross member
58 Steering column mounting
59 Centre pillar / right hand side sill panel
60 Rear wing panel ( glazed )
40-13

UPPER FRONT STRUCTURE
Windscreen aperture lower cross member
42H
PRB4215
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of :
- the wheel arch with the cowl side panel for a
frontal impact,
- the front pillar with lining for a side impact.
This operation may be carried out partially (see
diagram and method below).
In the following operation there are only descrip-
tions of the joints specific to the part concerned.
The Parts Department supplies the windscreen
aperture lower cross member (1) without the stee-
ring column mounting (2), which must be ordered
separately.
Information concerning other parts is dealt with
in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 Windscreen aperture cross member
Part assembled with :
- steering column mounting height adjus-
ter,
- lower reinforcement of windscreen aper-
ture cross member.
2 Steering mounting
Part only.
JOINTS WITH :
Bulkhead
Windscreen aperture lower cross member
Windscreen aperture lower cross member
reinforcement
Steering column mounting height adjuster
Steering column mounting
Cowl side panel (pillar lining)
Windscreen wiper mounting
PARTS CONCERNED (thickness in mm) :
1Bulkhead 1
2Windscreen aperture lower cross
member 1.2
3Windscreen aperture lower cross
member reinforcement 1.2
4Steering column mounting height
adjuster 1.5
5Steering column mounting 2
6Cowl side panel (pillar lining) 1.5
7Windscreen wiper mounting 1.5or
42-28

UPPER FRONT STRUCTURE
Steering column mounting
42I
PRB4216
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the windscreen
aperture lower cross member.
In the following operation there are only descrip-
tions of the joints specific to the part concerned.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Steering mounting:
Part only.
JOINTS WITH :
Steering column mounting
Steering column mounting height adjuster
Bulkhead
PARTS CONCERNED (thickness in mm) :
1Steering column mounting 2
2Steering column mounting height
adjuster 1.5
3Bulkhead 1
42-32

UPPER FRONT STRUCTURE
Steering column mounting
42I
13224R1
CAA11538-1R8
A
1
2
CAA11536R7
B
1
2
CAA11536-3R1
C
1 3
42-33