tailgate RENAULT KANGOO 1997 KC / 1.G Sheet Metal Work Workshop Manual

Contents
NON-SIDE OPENING ELEMENTS48
TOP OF BODY
SIDE OPENING ELEMENTS45
47
45-1
45-7
45-8
45-9 ARoof
BRoof front cross member
CRoof centre cross member
DRoof rear cross member
47-1
47-2
47-6
47-8
47-11
47-14
48-1
48-2
48-3
48-4
48-5 ABonnet
BBonnet hinge
CRear opening doors
D Tailgate
ERoof flap AFront door
BFront door panel
CFront door stiffener
DSide door
ESide door panel
FSide door stiffener

GENERAL
Engine and equipment
40
SPECIFIC BODYWORK FEATURES
Driver’s airbag
Passenger’s and driver’s airbag
Height adjustable front head restraint
Height adjustable and tiltable front head restraint
Rear parcel shelf
Luggage compartment net
Electric one touch windows
Heated electric rear view mirrors
Heated screen + timed windscreen wiper
Heated front seats
Front seat driver emergency exit
Rear bench seat 1/1
Rear bench seat 1/3 - 2/3
Cabin rack without stop
Headlining
Boot carpet
Parcel shelf luggage cover
Two front fog lights in bumper
(excluding F8 AC PAS)Pay load 600 kg
Pay load 625 to 710 kg depending on
engine/equipment
Pay load 800 kg
Glazed, sliding side door and rear opening doors
or glazed tailgate
Sliding side door (reflective glass)
Sliding side door (panel)
Rear door, panel
Rear door, glazed
Opening doors, panels
Opening doors, glazed
Tailgate
Opaque roof flap (excluding tailgate)
Glazed roof flap (excluding tailgate)
Fixed side window (meaning glazed side door)
Sliding side window
Fixed rear quarter panel (meaning the glazed
sliding side door )
Heat insulating windscreen (with air conditioning)
2 point rear centre seat belt
3 point rear centre seat belt
40-3

GENERAL
Description of parts (exploded view)
40
PRB4004
61 Hinged roof flap
62 Tailgate
63 Rear opening door, right hand side
64 Rear opening door, left hand side
65 Front door panel
66 Front door
67 Front wing
68 Bonnet
69 Side door
70 Side door panel
REMOVABLE COMPONENTS
40-14

UPPER REAR STRUCTURE
Lights mounting side panel rain channel
44F
PRB4418
INTRODUCTION
The replacement of this part may be carried out in
two ways :
1 - Complete replacement, complementary to the
side panel with lining.
2 - Partial replacement, complementary to the
rear end panel and rear end cross member
(see cut in the diagram below).
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- side panel extension,
- lights mounting with studs and welded nuts,
- bumper counter blade,
- tailgate counter balance reinforcement,
- welded nuts,
- upper hinge reinforcement.
JOINTS WITH:
Panel upper rain channel
Side panel lining
Rear floor
Rear end cross member
Roof stretcher lining
Roof
PARTS CONCERNED (thickness in mm):
1Lights mounting side panel rain
channel 1.5
2Panel upper rain channel 1.2
3Panel lining 0.7
4Rear floor 0.8
5Rear end cross member 1.02
6Roof stretcher 0.7
7Roof 0.7
8Wheel arch 1
9Side panel 1
10Rear wing panel extension 1
or
44-33

TOP OF BODY
Roof rear cross member
45D
PRB4506
INTRODUCTION
The replacement of this part is a complementary
operation to the roof.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- cross member reinforcement,
- tailgate hinge mounting reinforcement,
- opening door lock mounting reinforcement,
- partition mounting nuts.
JOINTS WITH :
Side panel upper rain channel
Roof stretcher lining
Roof flap rain channel
PARTS CONCERNED (thickness in mm):
1Roof rear cross member 0.8
2Side panel upper rain channel 1.2
3Roof stretcher lining 0.7
4Roof flap rain channel 0.7
45-9

NON-SIDE OPENING ELEMENTS
Tailgate
48D
13474R
REFITTING
Refit in the opposite way to removal and refer to
section 40 (opening clearances) to make correct
adjustments.
ADJUSTMENT
Height and tilt adjustment are made by fitting
shims under the mounting bolts (A).
Clearance adjustment is carried out by adjusting
the play of the same bolts in their mounting holes.
REMOVAL
PRB4811
After removal of trim and wiring, remove the ba-
lancers then the mounting bolts (A) from the roof
rear cross member (this operation should be car-
ried out with two people).
48-4