RENAULT KANGOO 2000 KC / 1.G Sheet Metal Work Owner's Manual

LOWER STRUCTURE
Semi-rear end cross member
41
41-5
J = two hexagonal screws Ø 8 mm
P

LOWER STRUCTURE
Semi-rear end cross member
41
41-6
SPECIAL FEATURES OF THE FOLLOWING
REPLACEMENT CUT 2
L = two hexagonal screws Ø 8 mm
761P4-16604-1
P

LOWER STRUCTURE
Semi-rear end cross member
41
41-7
P

LOWER STRUCTURE
Rear floor extender
41Rear floor extender
INTRODUCTION
For a rear impact, replacing this part is an additional
operation to replacing:
–the rearend panel,
–the demi-extreme rear cross member.
IMPORTANT: the separation operation should be
carried out last, when all the other links of the part
have been released, in order to move the part to
separate it.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Connections associated with the additional parts are
not taken into consideration. These connections will be
dealt with in their respective sections (refer to
contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
–seal contour,
–striker stiffener,
–towing ring plate.PARTS CONCERNED (thickness in mm):
1 Rear floor extender 0.8
2 Rear section rear floor 1
3 Extreme rear cross member 1.2
4 Lights support lower bracket 1
5 Lights mounting side panel rain channel 1.5
6 Side inner panel extender 0.8
7 Central lower extender 1
8 Side cross member 1
9 Seal contour 1
41-8
X

LOWER STRUCTURE
Rear floor extender
41
41-9
H = two hexagonal screws Ø 8 mm
X

LOWER STRUCTURE
Rear floor extender
41
41-10
CAA11536-1R5A
CAA11538-1R5TOE14621-5R7
X

UPPER REAR STRUCTURE
Basic body rear wing panel
44
144UPPER REAR STRUCTURE
Basic body rear wing panel
INTRODUCTION
The basic body sheet wing panel of the Kangoo Grand
Volume may be replaced partially by following the
method given below.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
PARTS CONCERNED (thickness in mm):
1 Basic body wing panel 0.8
44-1
A

UPPER REAR STRUCTURE
Basic body rear wing panel
44
44-2
or
SPECIAL FEATURE
Only operations related to the partial cut are dealt with
in this method. Other operations are described in
Repair Manual 326.
764A1-16607
CAS13033R7
CAS13033R7
A

UPPER REAR STRUCTURE
Rear wing panel fitted
44Rear wing panel fitted
INTRODUCTION
The replacement of this part is a basic operation for a
rear side impact.
It also requires the replacement of the Grand Volume
added roof, which is fitted on top at their common
contact (refer to section 45Aa).
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on additional parts will be dealt with in their
respective sections (refer to the contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part 1.
IMPORTANT: in order to aid refitting, the panel
mounting on the body during repair is different from the
original mounting (refer to the method described
below).
PRF4417
44-3
Aa

UPPER REAR STRUCTURE
Rear wing panel fitted
44
44-4
ORIGINAL MOUNTING
MOUNTING FOR REPAIR
Moulding ∅ 7 mm
Moulding ∅ 5 mm
PARTS CONCERNED (thickness in mm):
1 Added rear wing panel 0.8
2 Basic body roof 0.8
3 Basic body rear wing panel 0.8
4 Lights mounting side panel rain channel 1.5
5 Side panel extender 1
6 Upper rear corner stiffener 1
16619S
16619-1S
Aa