RENAULT KANGOO 2000 KC / 1.G Sheet Metal Work Owner's Guide

UPPER REAR STRUCTURE
Rear wing panel fitted
44
44-5
REMOVAL (ORIGINAL MOUNTING)
16619R1
16584-1R1
16586-1R1
16595R1
Aa

UPPER REAR STRUCTURE
Rear wing panel fitted
44
44-6
AMasking tape width 5 cm
BAdhesive moulding
16589R1
16596R116691R
16593R1
Aa

UPPER REAR STRUCTURE
Rear wing panel fitted
44
44-7
16592R1
16590R116588R1
16587R1
Aa

UPPER REAR STRUCTURE
Rear wing panel fitted
44
44-8
REFITTING
We recommend that you follow the order given below:
–position the panel on the body,
–bond the panel,
–fit and adjust it,
–strap the part (refer to section 44Bb),
–solder.
NOTE: the panel should be stuck and fitted to the body
as quickly as possible.
The adhesive moulding diameters change depending
on the glue course (see below).
16619-1R1
16584-1R1
Adhesive moulding ∅ 5 mm
between sheets (1) and (2)
16586-1R1
Adhesive moulding ∅ 5 mm
between sheets (1) and (6)
Aa

UPPER REAR STRUCTURE
Rear wing panel fitted
44
44-9

16595R1
A adhesive moulding ∅ 7 mm
between sheets (1) and (3)
B adhesive moulding ∅ 5 mm
between sheets (1) and (3)
16589R1
Adhesive moulding ∅ 7 mm
between sheets (1) and (3)
16596R1
Adhesive moulding ∅ 7 mm
between sheets (1) and (3)
Aa

UPPER REAR STRUCTURE
Rear wing panel fitted
44
44-10
SPECIAL FEATURE
Wide masking tape should be applied to the basic
body wing panel at the adhesive moulding position
(section 6), which will prevent the mounting body wing
panel being damaged when the part is removed once
more.
AMasking tape width 5 cm
BAdhesive moulding ∅ 7 mm
16691R
Between sheets (1) and (A)
16593R1
Adhesive moulding ∅ 5 mm
between sheets (1) and (3)
16592R1
Adhesive moulding ∅ 7 mm
between sheets (1) and (3)
Aa

UPPER REAR STRUCTURE
Rear wing panel fitted
44
44-11
Example of plating for stuck parts
(refer to section 44Bb Refitting).
16590R1
16588R116587R1
Aa

UPPER REAR STRUCTURE
Basic body side panel
44Basic body side panel
INTRODUCTION
The basic body side panel of the Kangoo Grand
Volume may be partially replaced by following the
method given below.
This is made possible by masking the connection
when the Grand Volume added panel is in place.
IMPORTANT: this method cannot be used on a series
Kangoo.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with sliding door rail units and striker
plate mounting.
PARTS CONCERNED (thickness in mm):
1 Basic body side panel 0.8
44-12
B

UPPER REAR STRUCTURE
Basic body side panel
44
44-13
or
SPECIAL FEATURE
Only operations related to the partial cut are dealt with
in this method. Other operations are described in
Repair Manual 326.
764B1-16606
CAA11536-2R7
CAS13033R7
CAS13033R7
B

UPPER REAR STRUCTURE
Added side panel
44Added side panel
INTRODUCTION
The replacement of this part is a basic operation for a
rear side impact.
It also requires the replacement of the Grand Volume
added roof, which is fitted on top at their point of
contact (refer to section 45AA).
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on parts will be dealt with in their
respective sections (refer to contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
IMPORTANT: in order to aid refitting, the panel
mounting on the body during repair is different from the
original mounting (refer to the method described
below).
44-14
Bb