RENAULT KANGOO 2000 KC / 1.G Sheet Metal Work Service Manual

UPPER REAR STRUCTURE
Added side panel
44
44-15
ORIGINAL MOUNTING
MOUNTING FOR REPAIR
Moulding ∅ 7 mm
Moulding ∅ 5 mm PARTS CONCERNED (thickness in mm):
1 Added side panel 0.8
2 Basic body roof 0.8
3 Basic body side panel 0.8
4 Lights mounting side panel rain channel 1,5
5 Side panel extender 1
6 Upper rear corner stiffener 1
Bb

UPPER REAR STRUCTURE
Added side panel
44
44-16
REMOVAL (ORIGINAL MOUNTING)
Bb

UPPER REAR STRUCTURE
Added side panel
44
44-17
AMasking tape width 5 cm
BAdhesive moulding
Bb

UPPER REAR STRUCTURE
Added side panel
44
44-18
16587R3
Bb

UPPER REAR STRUCTURE
Added side panel
44
44-19
REFITTING
We recommend that you follow the order given below:
–bond the panel,
–adjust and strap the part (refer to section 44Bb),
–solder.
ATTENTION: The adhesive moulding diameters
change depending on the glue course (see below).
16620-1R
16584-1R3
Adhesive moulding ∅ 5 mm
between sheets (1) and (2)
AAdhesive moulding ∅ 5 mm
between sheets (1) and (3)
BAdhesive moulding ∅ 7 mm
between sheets (1) and (3)
Adhesive moulding ∅ 5 mm
between sheets (1) and (6)
Bb

UPPER REAR STRUCTURE
Added side panel
44
44-20
SPECIAL FEATURE
Wide masking tape should be applied to the basic
body wing panel at the adhesive moulding position
(section 6), which will prevent the mounting body side
panel being damaged when the part is removed once
more.
AMasking tape width 5 cm
BAdhesive moulding ∅ 7 mm
16595R3
AAdhesive moulding ∅ 5 mm
between sheets (1) and (3)
BAdhesive moulding ∅ 7 mm
between sheets (1) and (3)
16691R
Between sheets (1) and (A)
Bb

UPPER REAR STRUCTURE
Added side panel
44
44-21
16591R1
Adhesive moulding ∅ 7 mm
between sheets (1) and (3)
16592R3
Adhesive moulding ∅ 5 mm
between sheets (1) and (3)
16593R3
16590R3
Bb

UPPER REAR STRUCTURE
Added side panel
44
44-22
1Example of plating for the stuck parts
2Fit the weather-strip for the front door in the
opposite direction on the door. Close the door,
then position the straps (see below).
ATTENTION: protect the seals from glue spillages
using masking tape.
16588R3
16587R3
16631S
Bb

UPPER REAR STRUCTURE
Added side panel
44
44-23
3Use bolts and nuts of ∅ 6 mm and wide washers
for plating the panel at the side strip clampingholes.
16632S
Bb

UPPER REAR STRUCTURE
Side panel extender
44Side panel extender
INTRODUCTION
This part may be replaced in two ways:
1total replacement complementary to the side panel,
2partial changing complementary to the skirt and
lights mounting side panel rain channel.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on parts to which this is additional, will be
dealt with in their respective sections (refer to
contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part on its own.PARTS CONCERNED (thickness in mm):
1 Side panel extender 1
2 Side cross member 1
3 Lower lights bracket 1
4 Extreme rear cross member 1,2
5 Basic body side panel extender 1
44-24
G