RENAULT KANGOO 2000 KC / 1.G Sheet Metal Work Repair Manual

TOP OF BODY
Grand volume added roof
45
145 TOP OF BODY
Grand volume added roof
INTRODUCTION
The replacement of this part is a basic operation for a
side impact.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on additional parts will be dealt with in their
respective sections (refer to the contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part provided with luggage grid spacer extractors and
blanking covers.
PARTS CONCERNED (thickness in mm):
1 Added roof 0.7
2 Added side panel 0.8
3 Basic body roof 0.8
4 Roof rear cross member 0.8
5 Luggage grid spacer extractor 15
6 Upper rear corner stiffener 1
45-1
Aa

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Grand volume added roof
45
45-2
REMOVAL - REFITTING
Moulding ∅ 5 mm Moulding ∅ 5 mm
Moulding ∅ 5 mm
765A2-16625
16584R
Between sheets (1)
and (2)

16582R
Between sheets (1)
and (3)
Aa

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Grand volume added roof
45
45-3
Moulding ∅ 5 mm
Moulding ∅ 5 mm Moulding ∅ 5 mm
765A1-16626
16586R
A
Between sheets (1)
and (2)
B
Between the sheet
(1) and the part (5)
16583R
Between sheets (1)
and (4)
Aa

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Grand volume added roof
45
45-4
Apply a coating of glue to the spacer extractor on (1),
tighten it manually until the two sheets are plated, then
finish by tightening with a key - tightening torque
2.37 da N.m.
Apply a coating of glue on (2) before refitting the
added roof. Example of plating method for refitting the added roof.
16829R16633S
Aa

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Roof inner panel extender
45Roof inner panel extender
INTRODUCTION
This part is changed in addition to changing roof with
cross member.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on parts to which this is additional, will be
dealt with in their respective sections (refer to
contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part on its own.
PARTS CONCERNED (thickness in mm):
1 Roof inner panel extender 1
2 Roof rear cross member 0.8
3 Lights support side panel rain channel 1.5
4 Side inner panel extender 0.8
5 Side panel lining0.7 REMOVAL
F = bolt of Ø 8 mm
765E1-16643
CAA11538R8
45-5
E

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Roof inner panel extender
45
45-6
Moulding ∅ 5 mm
CAA11536-2R5
CAB11539-1R1
CAA11536-2R5
between sheets (1)
and (5)
E