RENAULT KANGOO 2000 KC / 1.G Sheet Metal Work Repair Manual

UPPER REAR STRUCTURE
Side panel extender
44
44-25
1 - COMPLETE REPLACEMENT
764G1-16608
TOA14581R7
TOA14581R7
TOH14634R7
TOB14593R6
G

UPPER REAR STRUCTURE
Side panel extender
44
44-26
Moulding ∅ 5 mm
G

UPPER REAR STRUCTURE
Side panel extender
44
44-27
2 - PARTIAL CHANGING SPECIAL FEATURES
764G2-16646
CAA11536-2R7
G

UPPER REAR STRUCTURE
Side inner panel extender
44Side inner panel extender
INTRODUCTION
Replacing this part is an additional operation to the
rain channel lights support after a rear impact.
This operation may be carried out partially.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on parts will be dealt with in their
respective sections (refer to contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Assembled part with hinge stiffener.
PARTS CONCERNED (thickness in mm):
1 Side inner panel extender 0.8
2 Lights support side panel rain channel 1.5
3 Rear floor extender 0.8
4 Basic body side panel lining 0.7 or
PRF4413
16629R
CAS13033R7
44-28
I

UPPER REAR STRUCTURE
Side inner panel extender
44
44-29
Moulding ∅ 5 mm
CAB11539-1R1
CAA11536-2R3CAA11536-2R6
I

UPPER REAR STRUCTURE
Upper rear corner stiffener
44Upper rear corner stiffener
INTRODUCTION
This part is changed in addition to changing roof with
cross member and inner panel.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on parts will be dealt with in their
respective sections (refer to contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part on its own.
PARTS CONCERNED (thickness in mm):
1 Upper rear corner stiffener 1
2 Side inner panel extender 0.8
3 Roof rear cross member 0.8
4 Lights support side panel rain channel 1.5
5 Roof inner panel extender 0.8
6 Basic body roof rear cross member 0.8
7 Basic body roof 0.8
8 Inner panel stiffener 0.8
764J1-16628
CAA11536-2R4
44-30
J

UPPER REAR STRUCTURE
Upper rear corner stiffener
44
44-31
Moulding ∅ 5 mm
Moulding ∅ 5 mm
CAA11536-2R5
CAW13605-4R1CAA11536-2R2
CAA11536-2R2
J

UPPER REAR STRUCTURE
Upper rear corner stiffener
44
44-32
I = two hexagonal screws ∅ 8 mm.
764J2-16643-1
CAA11536-2R5
CAA11538-1R4A
J

UPPER REAR STRUCTURE
Lights mounting side panel rain channel
44Lights mounting side panel rain channel
INTRODUCTION
This part is changed in addition to changing the
rearend panel. It is carried out partially.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on parts to which this is additional, will be
dealt with in their respective sections (refer to
contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
–side panel extension,
–lights mounting with studs and welded nuts,
–bumper counter blade,
–tailgate counter balance reinforcement,
–welded nuts,
–upper hinge reinforcement.
IMPORTANT: the Parts Department part should be cut
out before fitting at the level of the assembled side
panel extender (refer to diagram below). PARTS CONCERNED (thickness in mm):
1 Lights support side panel rain channel 1.5
2 Bolt diameter 8 mm key of 13
3 Steel rivet
16715S
44-33
K

UPPER REAR STRUCTURE
Lights mounting side panel rain channel
44
44-34
REMOVAL - REFITTING
1Remove the two bolts
2Bore the rivet
16627R
CAS13033R5
K