fuel pressure RENAULT KANGOO 2013 X61 / 2.G Diesel DCM 1.2 Injection Owner's Manual

13B-131V1 MR-376-X76-13B000$080.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
PARAMETER CHECK (CONTINUED 1)
NOTESOnly perform this conformity check after a complete check using the diagnostic tool.
The values shown in this conformity check are given as a guide.
Application conditions: Engine idling, warm engine, coolant temperature > 80°C.
FunctionParameter or status
checked or actionDisplay and notes Fault finding
Air
temperaturePR058:Air
temperatureGives the inlet air temperature
in °C. This information is
supplied by the air
temperature sensor
incorporated in the air
flowmeter.
Default value: 20°C.In the event of a problem, consult
the interpretation of fault DF056
Air flow sensor circuit.
Fuel
temperaturePR063:Fuel
temperatureCold = PR064 Coolant
temperature
Warm: 50°C
Gives the fuel temperature in
°C. This value is measured by
the fuel temperature sensor.
Default value: 30°C.If there is a fault, use the
interpretation of fault DF098 Fuel
temperature sensor circuit.
Atmospheric
pressurePR035:Atmospheric
pressureIndicates the atmospheric
pressure in mbar. The sensor
is built into the computer. In the event of inconsistency,
with the engine stopped and
ignition on, check that parameter
PR035PR312local
atmospheric pressure. Inlet manifold
vacuumPR312:Inlet manifold
vacuumIndicates the pressure in the
inlet circuit in mbar.
Battery voltagePR074:Battery voltage12 V < PR074 < 14.4 V.In the event of a fault, apply the
fault finding procedure for the
Charging circuit.

13B-132V1 MR-376-X76-13B000$080.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
PARAMETER CHECK (CONTINUED 2)
NOTESOnly perform this conformity check after a complete check using the diagnostic tool.
The values shown in this conformity check are given as a guide.
Application conditions: Engine idling, warm engine, coolant temperature > 80°C.
FunctionParameter or status
checked or actionDisplay and notes Fault finding
Air flowPR018:Estimated air
flowEstimation of the air flow by the
injection computer given in mg/st.NONE
Fuel flowPR017:Fuel flowGives the fuel flow at the high
pressure pump outlet in mg/st.NONE
Rail pressurePR038:Rail pressureIndicates the pressure in bar of
the diesel fuel in the injector rail.
This pressure is supplied by the
sensor on the rail.
Default value: 2000 bar.If there is a fault, use the
interpretation of fault
DF007 Rail pressure
sensor circuit.
PR008:Rail reference
pressurePR008 = 375 bar (Engine starting
pressure setpoint)
Cold: 405 bar
Warm: 230 bar
Gives the theoretical pressure
value for optimum engine
operation.NONE

13B-141V1 MR-376-X76-13B000$110.mif
13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
Tool Parameter Diagnostic tool title
PR001Advance
PR005EGR valve opening setpoint (not applicable to K9K796 Euro 2)
PR008Rail reference pressure
PR010Idle speed regulation setpoint
PR017Fuel flow
PR018Estimated air flow
PR019Linearised air flow
PR021EGR request (not applicable to K9K796 Euro 2)
PR026EGR offset position (not applicable to K9K796 Euro 2)
PR030Accelerator pedal position
PR033Requested inlet pressure
PR035Atmospheric pressure
PR036Linearised atmospheric pressure
PR037Refrigerant pressure
PR038Rail pressure
PR040Linearised rail pressure
PR051EGR valve position feedback (not applicable to K9K796 Euro 2)
PR055Engine speed
PR057Linearised fuel temperature
PR058Air temperature
PR063Fuel temperature
PR064Coolant temperature
PR065Linearised coolant temperature
DIESEL INJECTION
Fault finding – Parameter summary table

13B-143
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
V1 MR-376-X76-13B000$120.mif
13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
PR058AIR TEMPERATURE
NOTESSpecial notes:
This circuit is not present on vehicles equipped with K9K 790, 794 engines.
Only apply the checks if the parameter is inconsistent.
Use the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2 or
Symbol 2.
Check the condition of the air flowmeter connections, component code 799.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A (Renault) or Technical Note
9804A (Dacia), Electrical wiring repair, Wiring: Precautions for repair), repair the connector, otherwise replace
the wiring.
If necessary, replace the air temperature/pressure sensor (see MR 388 (Logan/Sandero) or MR 451 (Duster),
Mechanical, 12A, Fuel mixture, Air flowmeter: Removal - Refitting).
Measure the resistance between connections 3B and 3DW of the air flowmeter.
If the resistance of the air temperature / pressure sensor is not:
(theoretical values)
41255  < X < 47492  at – 40°C,
14260  < X < 16022  at – 20°C,
5497  < X < 6050  at 0°C,
2353  < X < 2544  at 20°C,
1114  < X < 1186  at 40°C,
569  < X < 597  at 60°C,
310  < X < 322  at 80°C,
180  < X < 185  at 100°C,
replace the air temperature / pressure sensor (see MR388 (Logan/Sandero) or MR451 (Duster), Mechanical,
12A, Fuel mixture, Air flowmeter: Removal - Refitting).
DCM1.2_V08_PR058
DIESEL INJECTION
Fault finding – Interpretation of parameters

13B-145V1 MR-376-X76-13B000$130.mif
13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
Tool command Diagnostic tool title Comments
RZ001Fault memoryThis command is used for clearing the computer's stored
faults
RZ002EGR programming adaptivesUse this command when replacing the EGR valve (not
applicable to K9K796 Euro 2).
RZ004Pressure regulation adaptivesUse this command when simultaneously replacing the four
injectors and after replacing/retightening the accelerometer.
It enables you to reset the injector adaptives.
RZ005ProgrammingThis command enables you to reinitialise the entire computer
configuration.
AC001Preheating unitActivating this controls the preheating unit to test the heater
plug supply.
AC002EGR solenoid valveActivating this enables an audible check of the mechanical
operation of the EGR valve (not applicable to K9K796
Euro 2).
AC004Turbocharging solenoid valveActivating this enables an audible check of the operation of
the turbocharging solenoid valve.
AC005Cylinder 1 injectorActivating this enables an audible check of the injector on
cylinder 1.
AC006Cylinder 2 injectorRunning this allows you to you listen to the injector on
cylinder 2 when operating.
AC007Cylinder 3 injectorActivating this enables an audible check of the injector on
cylinder 3.
AC008Cylinder 4 injectorActivating this enables an audible check of the injector on
cylinder 4.
AC010High pressure pumpActivating this lets you listen to the operation of the high-
pressure pump.
AC028Static testActivating this enables fault finding to be run on the EGR,
high pressure pump and water in fuel warning light circuits
DIESEL INJECTION
Fault finding – Command summary table

13B-160
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP5 Rough idle (pumping)
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the tank is correctly filled and that the appropriate fuel is used.
Apply test 13 Diesel fuel conformity check.
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
Visually check the condition of the engine wiring harness.
Visually check that there are no leakages on the high pressure circuit by running TEST 7 High pressure circuit
sealing check.
A
DCM1.2_V08_ALP05

13B-168
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP10 Engine hesitation
NOTESSpecial note:
Only consult this customer complaint after a complete check using the diagnostic tool
(see System operation, Function: Fuel supply management (advance, flow and
pressure), paragraph: flow capacity function (VLC)).
Check that the fuel tank is filled and that the appropriate fuel is used.
Apply TEST 13 Diesel fuel conformity check.
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
Is the engine wiring harness cut or pinched? Carry out the necessary repairs.
Is the compression in order? Carry out the necessary repairs.
Is the valve clearance set correctly? Carry out the necessary repairs.
Check the high pressure pump by running TEST 6 High pressure system check.
YES
NO
NO
YES
NO
YES
A
DCM1.2_V08_ALP10

13B-175
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP 13 Excessive consumption
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.Replace the fuel temperature sensor (see MR
388 (Logan/Sandero), MR 423 (Thalia 2/Symbol
2), MR 451 (Duster) or MR 374 (Kangoo VLL),
Mechanical, 13B, Diesel injection, Rail pressure
sensor: Removal - Refitting). Is the fuel temperature sensor leaking?
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Visually check that there are no leakages on the high pressure circuit by running TEST 7 High pressure circuit
sealing check.
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
YES
NO
A
DCM1.2_V08_ALP13

13B-186V1 MR-376-X76-13B000$160.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
Some specific checks are grouped together into tests and are performed as required in the various fault finding
charts (ALPs) or when interpreting faults.
*Technical Note 3419: Fault finding on the turbocharger for petrol and diesel engines
NOTESOnly consult these tests when dealing with a fault finding chart (ALP) or
Interpretation of faults
Low pressure circuit checkTEST 1
Electrical circuit checkTEST 2
Injector checkTEST 3
Inlet circuit checkTEST 5
High pressure system check TEST 6
High pressure circuit sealing check TEST 7
Injector return flowTEST 8
Diesel filter checkTEST 9
Turbocharger solenoid valve checkTEST 10:
Apply TEST 4
of Technical
Note 3419
Turbocharger air chainTEST 11
TurbochargerTEST 12:
Apply TEST 7
of Technical
Note 3419*
Diesel fuel conformity check TEST 13
DIESEL INJECTION
Fault finding – Tests

13B-187V1 MR-376-X76-13B000$160.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
TEST 1 Low pressure circuit check
Check the conformity of the low pressure circuit
connections
Are the low pressure circuit connections correct? Carry out the necessary repairs.
Check the condition of the priming bulb, and that it is
working properly.
Look for leaks at the unions.
Are there leaks from the hoses and unions? Carry out the necessary repairs
Check that there are no air bubbles in the diesel fuel. Bleed the low-pressure circuit.
Place a container under the filter.
– Disconnect the return hose from the filter
and plug the filter.
– Pump using the priming bulb until there is no
air left.
– Reconnect the return hose immediately. Check if there are air bubbles in the low pressure
circuit.
Low pressure circuit correct.
NO
YES
YES
NO
YES
NO
DCM1.2_V08_TEST01