air conditioning RENAULT KANGOO 2013 X61 / 2.G Petrol V42 Injection Workshop Manual

17B-4V2 MR-376-X76-17B050$020.mif
17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
Injection computer:
The injection computer is located in the engine compartment, behind the battery.
TDC sensor:
This sensor is located on the gearbox casing, behind the engine.
Pinking sensor:
This sensor is located between the four injectors.
Refrigerant pressure sensor:
This sensor is located on the air conditioning circuit.
Injection coolant temperature sensor:
This sensor is located on the engine water chamber.
Injection air temperature sensor:
The air temperature sensor is located at the air circuit inlet.
Downstream oxygen sensor:
The downstream oxygen sensor is located on the exhaust pipe downstream of the catalytic converter.
Upstream oxygen sensor:
The upstream oxygen sensor is located on the exhaust pipe after the manifold.
Accelerator potentiometer:
The potentiometer is located on the accelerator pedal.
Brake light switch:
The switch is located on the brake pedal.
Injectors 1, 2, 3, 4:
The injectors are mounted on the engine.
Motorised throttle valve:
The damper valve is located in front of the inlet manifold.
Quadruple ignition coil module (D4D and K7M engines):
The coil module is located in the engine compartment.
Cylinder 1, 2, 3, 4 pencil coils (K4M engine):
They are located on the cylinder head.
Catalytic converter:
The catalytic converter is located on the exhaust pipe downstream of the catalytic pre-converter.
Fan unit relay:
The relay is located on the cooling radiator.
PETROL INJECTION
Fault finding – List and location of components

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17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
Injection computer:
The injection computer receives information from various sensors and sends control signals to various actuators
according to mappings that it has stored in the memory.
TDC sensor:
This sensor allows the computer to provide synchronisation as well as to know the position Top Dead Centre for
injection phasing.
Pinking sensor:
This sensor allows the computer to correct the ignition advance under high engine load to avoid damaging the
engine.
Refrigerant pressure sensor:
The role of the sensor is to measure the refrigerant fluid pressure in the air conditioning circuit.
Injection coolant temperature sensor:
The engine coolant temperature sensor informs the computer about the engine coolant temperature.
Injection air temperature sensor:
The air temperature sensor provides the computer with the temperature of air taken in by the engine.
Oxygen sensors:
The oxygen sensors allow the catalytic converter to correctly perform engine emission control tasks.
Accelerator potentiometer:
The potentiometer allows the computer to take into account driver requests expressed using the accelerator pedal.
Clutch pedal switch:
This switch allows the computer to convert to anti-jerking mode when the clutch pedal is depressed.
Brake light switch:
The brake light switch informs the computer of the brake pedal status.
Two gangs are used if the cruise control function exists.
Injectors:
These injectors enable rapid, precise metering of the quantity of fuel injected, with excellent injection process
repetitiveness.
PETROL INJECTION
Fault finding – Role of components

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PETROL INJECTION
Fault finding – Features17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
Idle speed management
This programming is used to calculate the adapted idle speed according to the conditions of use (cold engine, air
conditioning requests, electrical consumer use etc.).
Air supply
This is managed by a motorised throttle valve which is controlled by the injection computer.
The injection computer also performs the following tasks using the motorised throttle:
– management of valve oscillations which can produce undesirable torque,
– management of valve movement subject to mechanical faults when the valve reaches its mechanical boundaries,
– management of acoustic faults by limiting throttle opening at a certain engine speed and when stopping the engine.
Torque management
The torque structure is the system for managing engine torque. It is necessary for some functions such as the
electronic stability program (ESP), automatic transmission (BVA) or sequential gearbox (BVR).
Each computer (ESP, sequential gearbox, automatic transmission) sends a request for torque via the multiplex
network to the injection computer. This arbitrates between the various torque requests and the driver's request
(made via the accelerator pedal or the cruise control/speed limiter).
The result of this arbitration gives the torque setpoint. The computer then calculates the throttle position setpoint, the
ignition advance and the wastegate setpoint (if a turbocharged engine) in order to provide the necessary torque.
Ignition management
Management of ignition advance enables the combustion quality to be managed and therefore engine operation to
be optimised. For a positive advance, the ignition point will be before TDC*, however the advance can have a
negative value.
TDC*: Top Dead Centre.
Fuel supply management
The fuel pump ensures the supply of fuel. It is activated for one second each time the + after ignition feed is switched
on. It ensures the correct level of pressure in the circuit and thereby achieves correct engine starting, particularly if
the vehicle has not been used for a long time. When the engine is running, the pump relay is controlled and
therefore the pump is always active.
The petrol vapour absorber enables petrol vapour to be collected in order to limit its release into the atmosphere.
Richness adjustment
Richness is managed using the upstream and downstream oxygen sensors located on the exhaust. For the sensors
to be operational quickly, they need to be heated by the exhaust gas and by a resistor internal to the sensor. These
sensors reflect the efficiency of combustion and, using information sent to the computer, they enable the quantity of
fuel injected to be managed in order to meet the emission control standards and to ensure optimum engine
operation.

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17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
OPERATIONS FOR REPLACING OR REPROGRAMMING THE COMPUTER
Procedure to be applied before replacement
This procedure must be applied before replacing or reprogramming the injection computer (see MR 388 (Logan and
Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6), or MR 374 (Kangoo VLL),
Mechanical, 17B, Petrol injection, Petrol injection computer: Removal - Refitting).
– Connect the diagnostic tool (mains or cigarette lighter supply).
– Save the data by running command: SC003 Save computer data. In the event of a fault, contact the Techline.
– In the event of a replacement, note the vehicle VIN code using command ID008 VIN code.
– Switch on vehicle + after ignition feed and wait until the coolant temperature is less than 70°C and the air
temperature is less than 50°C. Consult parameter PR064 Coolant temperature and PR059 Air temperature.
– Apply the programming or reprogramming operations described in Technical Note 3585A Computer
(re)programming procedure.
Procedure to be applied after repair:
This procedure must be applied after replacing or reprogramming the computer.
Entering the saved data
– enter the saved data by running command SC001 Write saved data.
Programming the VIN code
– Display the identifier ID008
If the VIN is not entered, enter the VIN. using command VP010 Enter VIN. IMPORTANT:
– The computer permanently stores the immobilisation function code. It is forbidden to perform tests with
computers borrowed from the Parts Department or from another vehicle.
– Connect a battery charger and switch on the vehicle + after ignition feed.
– Switch off all the electrical consumers (lights, interior lighting, air conditioning, radio, etc.).
IMPORTANT:
It is necessary to respect these temperature values in order to carry out the computer programming or
reprogramming operations.
IMPORTANT:
After (re)programming the computer, switch off the + after ignition feed and wait for the loss of communication
message to appear on the diagnostic tool, if the message does not appear, wait for 9 minutes.
Failure to follow this procedure may cause the computer data to be corrupted.
PETROL INJECTION
Fault finding – Replacement of components

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PETROL INJECTION
Fault finding – Fault summary table17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
*Refriger: RefrigerantTool fault DTC code Diagnostic tool title
DF8842632 Additional fuel circuit pump relay
DF8870226 Brake - accelerator pedal position
DF8941633 Additional fuel circuit solenoid valve
DF9740225 Pedal potentiometer circuit gang 1
DF9752120 Pedal potentiometer circuit gang 2
DF9921644 Additional heater 1 relay circuit
DF9931645 Additional heater 2 relay circuit
DF9941646 Additional heater 3 relay circuit
DF10150504 Brake switch signal consistency
DF10160833 Clutch switch signal consistency
DF1017061A Computer
DF10340314 Combustion misfire
DF10580106 Inlet pressure consistency
DF1063C415 ESP multiplex connection
DF10680530 Refriger* pressure sensor voltage
DF10720645 Air conditioning compressor relay control
DF10740638 Motorised throttle position inconsistent

17B-24
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
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PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF012
PRESENT OR
STOREDSENSOR SUPPLY VOLTAGE NO. 21.DEF: Above maximum threshold.
2.DEF: Below minimum threshold.
NOTESSpecial notes:
– The OBD and Level 2 warning lights illuminate.
See the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2, Clio II F 6, Kangoo VLL.
Disconnect the accelerator pedal sensor gang 2, component code 921 then switch on the ignition (see MR 388
(Logan and Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo
VLL), Mechanical, 37A, Mechanical component controls, Accelerator pedal: Removal - Refitting).
Wait several seconds so that the computer can update the fault status.
If the fault changes from present to stored: Replace the accelerator pedal sensor gang 2, component code 921
(see MR 388 (Logan and Sandero), MR 451 (Duster) or MR 423 (Thalia 2/Symbol 2), Mechanical, 37A,
Mechanical component controls, Accelerator pedal: Removal - Refitting).
Disconnect the manifold pressure sensor, component code 147, then switch on the ignition.
Wait several seconds so that the computer can update the fault status.
If the fault changes from present to stored: Replace the inlet pressure sensor, component code 147.
Disconnect the Freon pressure sensor, component code 1202, then switch on the ignition (see MR 388 (Logan
and Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL),
Mechanical, 62A, Air conditioning, Pressure sensor: Removal - Refitting).
Wait several seconds so that the computer can update the fault status.
If the fault changes from present to stored: Replace the Freon pressure sensor, component code 1202 (see MR
388 (Logan and Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374
(Kangoo VLL), Mechanical, 62A, Air conditioning, Pressure sensor: Removal - Refitting).
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3LU between components 921 and 120,
–3LV between components 921 and 120,
–3AJP between components 147 and 120,
–3AJR between components 147 and 120,
–38Y between components 1202 and 120,
–38U between components 1202 and 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
V42_V04_DF012/ V42_V05_DF012/V42_V06_DF012/V42_V14_DF012/V42_V16_DF012/V42_V18_DF012

17B-143
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$084.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
REFRIGER.*: REFRIGERANT.
DF1068
PRESENT OR
STOREDREFRIGER.* PRESSURE SENSOR VOLTAGE
1.DEF: Voltage too low.
2.DEF: Voltage too high.
NOTESSee the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2, Clio II F 6, Kangoo VLL.
Check the connection and condition of the refrigerant pressure sensor connector, component code 1202 and of
the injection computer connector, component code 120.
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
With the ignition on, check for the presence of + 5 V on connection 38Y and an earth on connection38U of the
refrigerant fluid pressure sensor.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–38Y between components 1202 and 120,
–38X between components 1202 and 120,
–38U between components 1202 and 120.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
If the fault is still present, replace the refrigerant pressure sensor, component code 1202 (see MR 388 (Logan and
Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL),
Mechanical, 62A, Air conditioning, Pressure sensor: Removal - Refitting, MR 388 (Logan and Sandero), MR
451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6), or MR 374 (Kangoo VLL), Mechanical, 62A,
Air conditioning: Precautions for repair, MR 388 (Logan and Sandero), MR 451 (Duster), MR 423 (Thalia 2/
Symbol 2), Mechanical, 62A, Air conditioning: Parts and consumables for the repair).
If the fault is still present, contact the Techline.
V42_V04_DF1068/V42_V05_DF1068/V42_V06_DF1068/V42_V14_DF1068/V42_V16_DF1068/V42_V18_DF1068

17B-144
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$084.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF1072
PRESENT OR
STOREDAIR CONDITIONING COMPRESSOR RELAY CONTROLCC.0: Short circuit to earth
CC.1: Short circuit to + 12 V
CO: Open circuit
NOTESSee the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2, Clio II F 6, Kangoo VLL.
Check the connection and the condition of the connector of the air conditioning compressor control relay,
component code 474 (for Logan, Sandero, Duster, Kangoo VLL) or the low speed fan assembly relay,
component code 784 (for Thalia 2/Symbol 2, Clio II F 6) and the connector of the injection computer, component
code 120.
If the connector or connectors are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the insulation, continuity and the absence of interference resistance on the following connections:
For Logan, Sandero, Duster:
–38K between components 474 and 120,
–3FB between components 1047 and 474,
For Clio II F 6:
–38K between components 784 and 120,
–3FB between components 983 and 784,
For Thalia 2/Symbol 2:
–38K between components 784 and 120,
–3FB between components 238 and 784,
For Kangoo VLL:
–38K between components 474 and 120,
–3FB between components 238 and
474.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Run command AC180 Air conditioning compressor relay control in order to check the correct operation of the
relay.
If the fault is still present, contact the Techline.
V42_V04_DF1072/V42_V05_DF1072/V42_V06_DF1072/V42_V14_DF1072/V42_V16_DF1072/V42_V18_DF1072

17B-161V2 MR-376-X76-17B050$100.mif
17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
Tool status Diagnostic tool title
ET001Computer + After ignition
ET038Engine
ET039Brake pedal
ET041Gearbox ratio
ET047Fuel pump control circuit
ET051Throttle stop programming
ET089Flywheel target programming
ET148OBD warning light activation request
ET321Air conditioning compressor
ET405Clutch pedal switch
ET434Low fuel level
ET571LPG minimum signal
ET673Jammed accelerator pedal detected
ET717Target gearbox ratio
ET734Heating resistor 1 relay control
ET735Heating resistor 2 relay control
ET736Heating resistor 3 relay control
ET759Braking multiplex signal detected
ET760First starting
ET775Camshaft TDC* synchronisation
ET798Clutch wire contact connection
ET799Brake wire contact
PETROL INJECTION
Fault finding – Status summary table

17B-170V2 MR-376-X76-17B050$110.mif
PETROL INJECTION
Fault finding – Interpretation of statuses17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
AFTER REPAIRDeal with any faults. Clear the faults from the computer memory.
Switch off the ignition and carry out a road test followed by a test with the diagnostic
tool.
ET321AIR CONDITIONING COMPRESSOR
STATUS DEFINITIONACTIVE: This status indicates that the air conditioning compressor is active.
INACTIVE: This status indicates that the air conditioning compressor is inactive
NOTESSpecial notes:
Only perform these tests if the status does not correspond with the system
programming functions.
Conformity check: Engine stopped, ignition on or engine running.
ACTIVETo check the operation of the air conditioning, run command AC180 Air
conditioning compressor relay control. In the event of a fault, apply the
interpretation of DF1072 Air conditioning compressor control.
V42_V04_ET321/V42_V05_ET321/V42_V06_ET321/V42_V14_ET321/V42_V16_ET321/V42_V18_ET321