RENAULT MEGANE SCENIC 1995 Service Repair Manual

TOP AND FRONT OF ENGINE
Cylinder head gasket
11F8Q ENGINE
- the exhaust flange at the manifold outlet,
- the air filter,
- the earth strap,
- the fuel return union on the injection pump,
together with the mounting bracket on the
manifold,
- the mounting bolts for the inner timing cover
on the engine block.
95658-4R
Remove the oil filter.
Release the wiring from the alternator and move
the wiring to one side. Fit tool Mot. 1159 under the oil pump.
Note : cut the base of tool Mot. 1159 to 30 mm.
99023R2
99024R2
11-23

TOP AND FRONT OF ENGINE
Cylinder head gasket
11F8Q ENGINE
99028R
Diagram for drilling tool Mot. 1159 (diameter 10.5
mm).
Fit the bracket of tool Mot. 1159 under the water
pump.
99310R
98904S
Disconnect:
- the thermostat hoses,
- the connectors for the sensors,- the brake servo pipe,
- the 2 oil vapour rebreathing hoses on the decan-
ter,
- the accelerator cable,
- the preheater plug connector,
- the injection pump connectors,
- the solenoid valve pipes,
- the fuel supply pipe to the diesel fuel filter using
tool Mot. 1311-06
99461R
Remove the cylinder head bolts using the star
socket 55 toolEX 255
FACOM for example.
11-24

TOP AND FRONT OF ENGINE
Cylinder head gasket
11F8Q ENGINE
Release the cylinder head by separating the lower
part of the inner camshaft housing; do this wi-
thout pivoting the cylinder head, as it is centred
by 2 dowels (C).
99173-1R
Use a syringe to remove any oil in the mounting
holes for the cylinder head.
This is necessary to ensure the bolts can be tighte-
ned correctly.
Protect the pipe bringing oil up so that foreign
bodies are not allowed to enter the oilways brin-
ging oil into the cylinder head.
If this recommendation is not observed there is a
risk that the oilways may become blocked and da-
mage may occur rapidly to the camshaft.
CLEANING
It is very important not to scratch the gasket faces
of parts in aluminium.
Use Décapjoint to dissolve any gasket remaining
on the metal.
Apply the product to the area to be cleaned; wait
approximately ten minutes then remove using a
wooden spatula.
99180S
Gloves should be worn during this operation.
11-25

TOP AND FRONT OF ENGINE
Cylinder head gasket
11F8Q ENGINE
CHECKING THE GASKET FACE
Use a straight edge and a set of shims to check for
gasket face deformation.
Maximum bow 0.05 mm.
The cylinder head may not be re-ground.
99181S
DETERMINING THE THICKNESS OF THE GASKET
Checking piston protrusion
Clean the piston crowns to eliminate any deposits.
Turn the crankshaft in the normal operating direc-
tion by one turn to bring piston No. 1 close to
TDC.
Place tool Mot. 252-01 on the piston.
Fit tool Mot. 251-01 with a dial gauge to the pres-
sure plate Mot. 252-01. The pin of the dial gauge
should be touching the cylinder block; determine
the TDC for the piston.
NOTE : all measurements should be made in the
longitudinal axis of the engine to eliminate errors
due to piston tilt.
99173R
Measure the piston protrusion.
ONLY TAKE INTO ACCOUNT THE DIMENSION FOR
THE PISTON WITH THE MAXIMUM PROTRUSION
For a maximum piston protrusion :
- less than 0.868, use a gasket marked by a tab
with 2 holes,
- between 0.868 and 1.000, use a gasket marked by
a tab with 1 hole,
- greater than 1.000, use a gasket marked by a tab
with 3 holes.
11-26

TOP AND FRONT OF ENGINE
Cylinder head gasket
11F8Q ENGINE
REFITTING(special notes)
Fit the gasket selected previously. It is centred by 2
dowels (C).
99173-1R
Positions the pistons halfway in the barrels to
avoid any contact with the valves when the cylin-
der head is tightened.
Centre the cylinder head on its dowels.
Lubricate under the heads and the threads of the
mounting bolts.
Tighten the cylinder head (see section 07- tighte-
ning the cylinder head).
Refitting is the reverse of removal.
Refit the timing belt.
Fill and bleed the cooling circuit (see section 19).
11-27

FUEL MIXTURE
Specifications
12
Vehicle GearboxEngine
Type SuffixBore
(mm)Stroke
(mm)Capacity
(cm
3)RatioCatalytic
converterDepollution
standard
BA0E JB1 E7J 764 75.8 77 1 390 9.1/1 C44 EU 96
* For a coolant temperature greater than 80°C and at stable engine speed of 2 500 rpm for
approximately 30 seconds.
** For legislative values, refer to specification for individual country.
*** Compatible with OR 91 unleaded.
Temperature in °C (± 1°) 0 20 40 80 90
Air temperature sensor
Type CTN
Resistance in Ohms7 470
to 11 9703 060
to 4 0451 315
to 1 600--
Coolant temperature sensor
Type CTN
Resistance in Ohms-3 060
to 4 0451 315
to 1 600300 to 370 210 to 270
Engine
Type SuffixTests carried out at idle speed*
Engine
speed
(rpm.)Emission of pollutants **
CO (%) CO
2 (%) HC (ppm) Lambda (λ)Fuel ***
(minimum octane
rating)
E7J 764 750±500.3
maximum14.5
minimum100
maximum0.97<λ<1.03 Unleaded (OR 95)
Engine
Type SuffixComputer Supplier’s No.Homologation
No.RENAULT No.
(G70*)
E7J 764 SIEMENS 35 tracks (FENIX 3) S 111 730 108 B 77 00 864 451 77 00 874 461
12-1

FUEL MIXTURE
Specifications
12
DESCRIPTION MAKE/TYPE SPECIAL NOTES
ComputerSIEMENS FENIX 335 tracks
Injection Regulated monopoint injection
Ignition Advance laws integral in injection computer
Ignition power module
Pinking sensor
Plugs
EYQUEM FC 52 LS
NGK BCP 5 ESGap: 0.9 mm
Tightening torque: 2.5 to 3 daN.m
Fuel filter Mounted in front of the fuel tank under the vehicle
Fuel pump
WALBROSubmerged in fuel tank
Flow: 50 litres/hour minimum
Pressure: 1.06 bar
Pressure regulator Pressure 1.06 bar (non-adjustable)
Solenoid injector Voltage: 12 V
Resistance : ≈ 2 Ω
Throttle body BOSCH Diameter 36 mm
Idle speed regulation
micromotorNon-adjustable
Integral no load switch
Fuel vapour recirculation
canister
Solenoid valve
CAN 10Voltage: 12 V
Resistance : ≈ 34.5 Ω
Heated oxygen sensor NGK Voltage at 850°C
Rich mixture : > 625 mvolt
Lean mixture: 0 to 80 mvolt
Tightening torque: 4.5 daN.m
Fault finding Throttle potentiometer
Idle speed regulation: 15≤#17≤30
Full load: 192≤#17≤210
Adaptive richness
operation: 112≤#30≤160
Adaptive richness
idle speed: 104≤#31≤160
12-2

FUEL MIXTURE
Specifications
12
Vehicle GearboxEngine
Type SuffixBore
(mm)Stroke
(mm)Capacity
(cm
3)RatioCatalytic
converterDepollution
standard
BA0F Manual K7M 702 79.5 80.5 1598 9.7/1 C45 EU 96
BA0F
AutomaticK7M 703 79.5 80.5 1598 9.7/1 C45 EU 96
BA0L Manual K7M 720 79.5 80.5 1598 9/1 C45 EU 96
* For a coolant temperature greater than 80°C and at stable engine speed of 2 500 rpm for
approximately 30 seconds.
** For legislative values, refer to specification for individual country.
*** Compatible with OR 91 unleaded.
Temperature in °C (± 1°) 0 20 40 80 90
Air temperature sensor
Type CTN
Resistance in Ohms7 470
to 11 9703 060
to 4 0451 315
to 1 600--
Coolant temperature sensor
Type CTN
Resistance in Ohms-3 060
to 4 0451 315
to 1 600300 to 370 210 to 270
Engine
Type SuffixTests carried out at idle speed*
Engine
speed
(rpm.)Emission of pollutants**
CO (%) CO
2 (%) HC (ppm) Lambda (λ)Fuel ***
(minimum octane
rating)
K7M702
720720±500.3
maximum14.5
minimum100
maximum0.97<λ<1.03 Unleaded (OR 95)
K7M 703 750±500.3
maximum14.5
minimum100
maximum0.97<λ<1.03 Unleaded (OR 95)
Engine
Type SuffixComputer Supplier’s No.Homologation
No. RENAULT No.
(G70*)
K7M 702 SIEMENS 55 tracks (FENIX 5) S 105 300 101 D 77 00 860 319 77 00 863 499
K7M 703 SIEMENS 55 tracks (FENIX 5) S 105 300 201 C 77 00 860 337 77 00 869 818
K7M 720 SIEMENS 55 tracks (FENIX 5) S 105 300 104 B 77 00 864 454 77 00 865 827
12-3

FUEL MIXTURE
Specifications
12
DESCRIPTION MAKE/TYPE SPECIAL NOTES
ComputerSIEMENS FENIX 555 tracks
Injection Semi-sequential regulated multipoint injection
Ignition Static with two dual output coils
Power module integral in computer
One pinking sensor
Plugs
EYQUEM FC 52 LS
CHAMPION C10YCGap: 0.9 mm
Tightening torque: 2.5 to 3 daN.m
Air filter Replace every other oil change
Fuel filter Mounted in front of the fuel tank under the vehicle
Replace at major service
Fuel pump
WALBROSubmerged in fuel tank
Flow: 80 litres/hour minimum for regulated
pressure of 3 bars and voltage of 12 V
Pressure regulator Regulated pressure
Zero vacuum: 3 ± 0.2 bars
Vacuum of 500 mbar : 2.5 ± 0.2 bars
Solenoid injector
SIEMENSVoltage: 12 V
Resistance : 14.5 ± 1 Ω
Throttle body
PIERBURG
714 186Diameter 44 mm
Idle speed regulation stepping
motor
EGR (K7M 703) solenoid valve
PIERBURG
72213000Voltage: 12 V
Resistance : 30 ± 3 Ω
Fuel vapour recirculation
canister
Solenoid valve
CAN 10
DELCO REMY
Voltage: 12 V
Resistance : 35 ± 5 Ω
Heated oxygen sensor NGK Voltage at 850°C
Rich mixture: > 625 mvolt
Lean mixture: 0 to 80 mvolt
Tightening torque: 4.5 daN.m
Fault finding
FICHE n° 27
CODE D13
SELECTOR ON S8
Throttle potentiometer
Idle speed regulation: 5 ≤ #17 ≤ 47
Full load: 164 ≤ #17 ≤ 253
R.C.O. idle speed: 4 % ≤ #12 ≤ 14 % (K7M 720)
6 % ≤ #12 ≤ 15 % (K7M 702/703 in P and N)
10 % ≤ #12 ≤ 20 % (K7M 703 in D)
Adaptive R.C.O
idle speed: - 2.4 % ≤ #21 ≤ + 6.2%
Adaptive richness
operation: 0 ≤ #30 ≤ 208
Adaptive richness
idle speed: 100 ≤ #31 ≤ 255 (K7M 720)
104 ≤ #31 ≤ 255 (K7M 702/703)
12-4

FUEL MIXTURE
Specifications
12
Vehicle GearboxEngine
Type SuffixBore
(mm)Stroke
(mm)Capacity
(cm
3)RatioCatalytic
converterDepollution
standard
BA0G Manual F3R 750 82.7 93 1998 9.8/1 C47 EU 96
* For a coolant temperature greater than 80°C and at stable engine speed of 2 500 rpm for
approximately 30 seconds.
** For legislative values, refer to specification for individual country.
*** Compatible with OR 91 unleaded.
Temperature in °C (± 1°) 0 20 40 80 90
Air temperature sensor
Type CTN
Resistance in Ohms7 470
to 11 9703 060
to 4 0451 315
to 1 600--
Coolant temperature sensor
Type CTN
Resistance in Ohms-3 060
to 4 0451 315
to 1 600300 to 370 210 to 270
Engine
Type SuffixTests carried out at idle speed*
Engine
speed
(rpm.)Emission of pollutants **
CO (%) CO
2 (%) HC (ppm) Lambda (λ)Fuel ***
(minimum octane
rating)
F3R 750 770±500.3
maximum14.5
minimum100
maximum0.97<λ<1.03 Unleaded (OR 95)
Engine
Type SuffixComputer Supplier’s No.Homologation
No. RENAULT No.
(G70*)
F3R 750 SIEMENS 55 tracks (FENIX 5) S 103 717 101 B 77 00 868 299 77 00 874 462
12-5