trip RENAULT TWINGO 2009 2.G Mechanism And Accessories Workshop Manual

Contents
55A EXTERIOR PROTECTION
Front bumper: Removal -
Refitting 55A-1
Front bumper: Stripping -
Rebuilding 55A-3
Rear bumper : Removal -
Refitting 55A-10
Rear bumper : Stripping -
Rebuilding 55A-13
Rear bumper : Conversion 55A-14
Front side door protective
strip: Removal - Refitting 55A-15
Rear wing protective strip:
Removal - Refitting 55A-16
Roof protection strip:
Removal - Refitting 55A-17
Front wheel arch liner:
Removal - Refitting 55A-18
56A EXTERIOR EQUIPMENT
Scuttle panel gr ille: Removal
- Refitting 56A-1
Tailgate spoiler: Removal -
Refitting 56A-3
Scoop under the scuttle
panel grille: Removal -
Refitting 56A-6
Door mirror: Removal -
Refitting 56A-8
Door mirror casing: Removal
- Refitting 56A-9
Door mirror glass: Removal -
Refitting 56A-10
Side decorative strips:
Removal - Refitting 56A-11
Sill panel extension:
Removal - Refitting 56A-13
Rear wing extension:
Removal - Refitting 56A-1557A INTERIOR EQUIPMENT
Dashboard: Removal -
Refitting 57A-1
Dashboard: Conversion 57A-4
Dashboard side air vent:
Removal - Refitting 57A-6
Centre front panel: Removal
- Refitting 57A-7
Glovebox: Removal -
Refitting 57A-9
Dashboard storage
compar tment: Removal -
Refitting 57A-11
Centre console: Removal -
Refitting 57A-12
Interior rear-view mirror:
Removal - Refitting 57A-14
Sun visor: Removal -
Refitting 57A-16
59A SAFETY ACCESSORIES
Front seat belt: Removal -
Refitting 59A-1
Rear seat belt: Removal -
Refitting 59A-3
Rear seat belt buckle:
Removal - Refitting 59A-5

52A-6
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPartially open the sunroof mobile panel.
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and seat belt pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove:
-the sunroof console (see Sunroof switch: Remo-
val - Refitting) (MR 411, 87D, Electric window win-
ders - Sunroof),
-the sun visors (see 57A, Interior equipment, Sun
visor: Removal - Refitting, page 57A-16) ,
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the rear bench seatback (depending on equipment
level) (see Rear bench seatback: Removal - Re-
fitting) (MR 412, 76A, Rear seat frames and run-
ners),
-the rear parcel shelf side trim panels (see Rear
parcel shelf side trim: Removal - Refitting) (MR
412, 71A, Body internal trim),-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the B-pillar upper trims (see B-pillar upper trim:
Removal - Refitting) (MR 412, 71A, Body internal
trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the cross member mounting of the sunroof sun vi-
sor (see 52A, Non-side opening element mecha-
nisms, Sunroof sun visors: Removal - Refitting,
page 52A-15) ,
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) .
aRemove:
-the bolts (1) ,
-the sunroof computer mounting.
aDisconnect the sunroof computer connectors. Equipment required
Diagnostic tool
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
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52A-7
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting
52A
aRemove:
-the bolts (2) ,
-the sunroof console mounting.
aProtect the vehicle interior.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aProtect the sunroof frame using masking tape.
ainsert the threading needle preferably at the front left
or right of the sunroof operating mechanism.
aCut the cement bead (this operation requires two
people).
aRemove the sunroof operating mechanism using the
specific support (x2):
-Support: PARV 202,
-arch sets: APARV 200 ESP.
REFITTING
I - REFITTING PREPARATION OPERATION
aFor preparation and bonding see Technical Note
560A, General procedure for bonding windows
and sunroof.
aPosition:
-the two centring guides on the sunroof operating
mechanism,
-the positioning shims on the periphery of the sun-
roof operating mechanism.
II - REFITTING OPERATION FOR PART
CONCERNED
aPosition the cement bead at the interior roof panel
surround or on the sunroof cassette according to the
marking.
aBond the sunroof mechanism using the special sup-
port (this operation requires two people).
aCentre the sunroof operating mechanism with in-
dexing guides with an operator inside the vehicle.
aCheck that the sunroof operating mechanism posi-
tioning shims make contact with the roof.
aRemove the two indexing guides 30 minutes after
bonding the sunroof operating mechanism.
III - FINAL OPERATION.
aConnect the sunroof computer connectors.
aRefit:
-the bolts (2) ,
-the sunroof console mounting,
-the bolts (1) ,
-the sunroof computer mounting,
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) ,
-the cross member mounting of the sunroof sun vi-
sor (see 52A, Non-side opening element mecha-
nisms, Sunroof sun visors: Removal - Refitting,
page 52A-15) ,
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
121715
WARNING
When cutting the cement bead, make sure that
the wire passes between the panel and the posi-
tioning shims on the edge of the sunroof opera-
ting mechanism.

54A-3
WINDOWS
Front side door sliding window: Removal - Refitting
54A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove:
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR 412, 72A, Side opening
element trim),
-the interior weatherstrip,
-the door seal film (see Door sealing film: Remo-
val - Refitting) (MR 312, 65A, Opening elements
sealing).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aLower the window in order to access the bolts (1) of
the front side sliding door window.
aRemove the bolts (1) from the front side sliding door
window.aRemove the front side sliding door window.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the front side door sliding window ,
-the bolts (1) to the front side sliding door window.
aCarry out a function test.
II - FINAL OPERATION.
aReplace the door sealing film (see Door sealing
film: Removal - Refitting) (MR 312, 65A, Opening
elements sealing).
aRefit:
-the interior weatherstrip,
-the door trim (see Front side door trim: Removal
- Refitting) (MR 412, 72A, Side opening element
trim). Note:
When removing the seal film, it must be replaced (
(see Door sealing fi lm: Removal - Refitting) ).
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54A-7
WINDOWS
Sunroof fixed window: Removal - Refitting
54A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and seat belt pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove:
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) .
aProtect:
-the sunroof's fixed window surround and the rear
section of the roof using masking tape,
-the inside of the vehicle.II - REMOVAL OPERATION FOR PART
CONCERNED
aCut the cement bead; this operation requires two
people.
aRemove the fixed window from the sunroof.
REFITTING
I - REFITTING PREPARATIONS OPERATION
aPosition the new shims on the sunroof operating me-
chanism.
aFor preparation and bonding (see Technical Note
560A).
II - REFITTING OPERATION FOR PART
CONCERNED
aBond the sunroof fixed window using the specific
support (this operation requires two people):
-Support: PARV 202,
-set of arch supports: APARV 200 ESP. Equipment required
Diagnostic tool
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
121153

54A-8
WINDOWS
Sunroof fixed window: Removal - Refitting
54A
Respect the clearances and shut lines
aObserve the 6 mm clearance between the sunroof
fixed window (1) and the sunroof mobile panel (2) .
aThe sunroof's fixed window (1) should be slightly
lower than its mobile panel (2) .
aArrange the lateral clearances so that they are
equal.
III - FINAL OPERATION.
aRefit:
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) .
aConnect the battery (see Battery: Removal - Refit-
ting) (MR 411, 80A, Battery).
aUnlock the airbag computer using Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and pretensioners).
113525

55A-3
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
55A
STRIPPING
I - STRIPPING PREPARATION OPERATION
aRemove the front bumper (see 55A, Exterior pro-
tection, Front bumper: Removal - Refitting, page
55A-1) .
II - STRIPPING OPERATION FOR PART
CONCERNED
aRemove the front fog lights (depending on equip-
ment level) (see Front fog light: Removal - Refit-
ting) (MR 411, 80B, Headlights).
aNote the position of the electrical wiring (depending
on equipment level).
aRemove the electrical wiring (depending on equip-
ment level).
aRemove the bolts (1) .
aUnclip the badge.aUnclip the centre absorber (2) .
aDrill out rivets (3) .
aRemove the lower cover.
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55A-4
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
55A
aUnclip the lower absorber (4) .
aRemove the plastic welds (5) from the radiator grille.
aRemove the radiator grille.
aRemove the plastic welds (6) from the lower grille.
aRemove the lower grille.aRemove the clips (7) .
aUnclip:
-the lower trim strip,
-the fog light supports (8) .
REBUILDING
I - REBUILDING OPERATION FOR PART
CONCERNED
aClip on the fog light supports (8) .
aPosition the lower trim strip.
aDrill a hole at the position of each of the clips (7)
using a ∅∅ ∅ ∅
4.5 mm drill bit.
aRivet the lower trim.
aPosition:
-the lower grille,
-the radiator grille.
aClip the lower grille and the radiator grille onto the
tabs provided using the clips (part no.: 77 03 076
037).
aClip on the lower absorber (4) .
aPosition the lower cover.
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Note:
Removing the lower trim strip requires the lower
tr im and the lower absorber to be removed.

55A-5
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
55A
aInsert rivets into the lower cover at (3) .
aClip on:
-the central absorber (2) ,
-the badge.
aRefit:
-the bolts (1) ,
-the electrical wiring (depending on equipment le-
vel),
-the front fog lights (depending on the equipment le-
vel) (see Front fog light: Removal - Refitting)
(MR 411, 80B, Headlights).
II - FINAL OPERATION.
aRefit the front bumper (see 55A, Exterior protec-
tion, Front bumper: Removal - Refitting, page
55A-1) .

55A-6
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
C44, and EQUIPMENT LEVEL SPORT
55A
STRIPPING
I - STRIPPING PREPARATION OPERATION
aRemove the front bumper (see 55A, Exterior pro-
tection, Front bumper: Removal - Refitting, page
55A-1) .
II - STRIPPING OPERATION FOR PART
CONCERNED
aRemove the front fog lights (see Front fog light:
Removal - Refitting) (80B, Headlights).
aRemove the bolts (1) .
aUnclip the badge.aUnclip the centre absorber (2) .
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