key SMART FORTWO 2016 Workshop Manual

XPull both levers0043with both index fingers
in the direction of the arrows.
XFirst pull both levers 0044forwards and then
completely out.
XLift service cover 0087and pull forwards.
XHook service cover 0087at the top rear in the
openings on the vehicle.
Inserting
XLift service cover 0087.
XSlide bars0085on the left and right of the
service cover under the bars on fender.
XPress service cover 0087down in the direc-
tion of the arrow.
XSlide both levers 0044in and then back.
XPress lever 0044in the radiator trim and
allow it to engage.
XTo lock: insert the key into the lock and
turn it to position 0047.
Insert lock cover 0043flush (on the driver's
side) and clip it into place.
152Checking service products
>> Maintenance and care.

Useful information
i
This Operator's Manual describes all
models and all standard and optional
equipment of your vehicle available at the
time of publication of the Operator's Man- ual. Country-specific differences are pos-
sible. Bear in mind that your vehicle may
not feature all functions described here.
This also applies to safety-relevant sys-
tems and functions.
iRead the information on qualified spe-
cialist workshops: (Ypage 20).
Where will I find...?
Vehicle tool kit
The TIREFIT kit and the towing eye are located
in the stowage well under the front-passenger
footwell.
XUnscrew wing nuts 0043.
XRemove the vehicle tool tray.
0043Towing eye
0044Tire sealant filler bottle
0087Tire inflation compressor
Flat tire
Preparing the vehicle
Your vehicle may be equipped with a TIREFIT
kit (Ypage 161).
Information on changing/mounting a wheel
(
Ypage 197).
XStop the vehicle on solid, non-slippery and
level ground, as far away as possible from
traffic.
XSwitch on the hazard warning lamps.
XSecure the vehicle against rolling away
(Ypage 100).
XIf possible, bring the front wheels into the
straight-ahead position.
XSwitch off the engine.
XRemove the SmartKey from the ignition
lock.
XMake sure that the passengers are not
endangered as they get out of the vehicle.
Make sure that no one is near the danger
area while a wheel is being changed. Any-
one who is not directly assisting in the
wheel change should, for example, stand
behind the barrier.
XGet out of the vehicle. Pay attention to
traffic conditions when doing so.
XClose the driver's door.
TIREFIT kit
Important safety notes
TIREFIT is a tire sealant.
You can use TIREFIT to seal punctures of up to
0.16 in (4 mm), particularly those in the tire
tread. You can use TIREFIT at outside tem-
peratures down to 00F84‡(00F820 †).
Flat tire161
>> Breakdown assistance.

XTurn the key to position1in the ignition
lock (Ypage 87).
XPress on/off switch 0084on tire inflation
compressor 0044toI.
The tire inflation compressor is switched
on. The tire is inflated.
iFirst, tire sealant is pumped into the
tire. The pressure can briefly rise to
approximately 600 kPa (6.0 bar/86 psi).
Do not switch off the tire inflation com-
pressor during this phase.
XLet the tire inflation compressor run for a
maximum of 15 minutes. The tire should then
have attained a pressure of at least 180 kPa
(1.8 bar/26 psi).
If a tire pressure of 180 kPa (1.8 bar/26 psi) is
achieved after a maximum of 15 minutes, see
"Tire pressure is achieved" (
Ypage 163).
If a tire pressure of 180 kPa (1.8 bar/26 psi)
has not been achieved after a maximum of
15 minutes, see "Tire pressure is not ach-
ieved" (
Ypage 163).
iIf tire sealant leaks out, allow it to dry. It
can then be removed like a layer of film.
If your clothes are soiled with tire sealant,
have them cleaned with perchloroethylene
at a dry cleaner as soon as possible.
Tire pressure not reached
If a tire pressure of 180 kPa (1.8 bar/26 psi)
has not been achieved after a maximum of
10 minutes:
XSwitch off the tire inflation compressor.
XUnscrew the filler hose from the valve of
the faulty tire.
XVery slowly drive forwards or reverse
approximately 30 ft (10 m).
XPump up the tire again.
After a maximum of 10 minutes, the tire
pressure must be at least 180 kPa (1.8 bar/
26 psi).
GWARNING
If the required tire pressure is not reached after the specified time, the tire is too
badly damaged. The tire sealant cannot
repair the tire in this instance. Damaged
tires and a tire pressure that is too low can
significantly impair the vehicle's braking
and driving characteristics. There is a
risk of accident.
Do not continue driving. Contact a quali-
fied specialist workshop.
Tire pressure reached
GWARNING
A tire temporarily sealed with tire sealant impairs the driving characteristics and is
not suitable for higher speeds. There is a
risk of accident.
You should therefore adapt your driving
style accordingly and drive carefully. Do
not exceed the specified maximum speed
with a tire that has been repaired using
tire sealant.
The maximum speed for a tire sealed with tire
sealant is 50 mph (80 km/h). The 50 mph
(80 km/h) maximum speed sticker must be
affixed to the instrument cluster within the
driver's field of vision.
!After use, excess tire sealant may run out
of the filler hose. This could cause stains.
Therefore, place the filler hose in the
plastic bag that contained the TIREFIT kit.
HEnvironmental note
Have the used tire sealant bottle disposed
of professionally, e.g. at a qualified spe-
cialist workshop.
If a tire pressure of 180 kPa (1.8 bar/26 psi)
has been achieved after 10 minutes:
XSwitch off the tire inflation compressor.
XUnscrew the filler hose from the valve of
the faulty tire.
XStow the tire sealant bottle and the tire
inflation compressor.
XPull away immediately.
XStop after driving for approximately
2 miles (3 km) and check the tire pressure
with the tire inflation compressor.
The tire pressure must now be at least
130 kPa (1.3 bar/19 psi).
Flat tire163
>> Breakdown assistance.
Z

Always make sure that neither you nor the bat-
tery is electrostatically charged. There is a
build-up of electrostatic charge, e.g.:
Rby wearing clothing made from synthetic
fibers
Rdue to friction between clothing and seats
Rif you push or pull the battery across the
carpet or other synthetic materials
Rif you wipe the battery with a cloth.
GWARNING
During the charging process, a battery pro-
duces hydrogen gas. If a short circuit
occurs or sparks are created, the hydrogen
gas can ignite. There is a risk of an explo- sion.
RMake sure that the positive terminal of a
connected battery does not come into
contact with vehicle parts.
RNever place metal objects or tools on a
battery.
RIt is important that you observe the
described order of the battery terminals
when connecting and disconnecting a
battery.
RWhen jump-starting, make sure that the
battery poles with identical polarity are
connected.
RIt is particularly important to observe
the described order when connecting and
disconnecting the jumper cables.
RNever connect or disconnect the battery
terminals while the engine is running.
GWARNING
Battery acid is caustic. There is a risk of
injury.
Avoid contact with skin, eyes or clothing.
Do not inhale any battery gases. Do not lean
over the battery. Keep children away from
batteries. Wash away battery acid immedi-
ately with plenty of clean water and seek
medical attention.
HEnvironmental note
Batteries contain danger-
ous substances. It is
against the law to dispose
of them with the household
rubbish. They must be col-
lected separately and recy-
cled to protect the envi-
ronment.
Dispose of batteries in an
environmentally friendly
manner. Take discharged
batteries to a qualified
specialist workshop or a
special collection point
for used batteries.
!Have the battery checked regularly at a
qualified specialist workshop.
Observe the service intervals in the Main-
tenance Booklet or contact a qualified spe-
cialist workshop for more information.
!You should have all work involving the
battery carried out at a qualified special-
ist workshop. In the exceptional case that
it is necessary for you to disconnect the
battery yourself, make sure that:
Ryou switch off the engine and remove the
SmartKey. Check that all the indicator
lamps in the instrument cluster are off.
Otherwise, electronic components, such
as the alternator, may be damaged.
Ryou first remove the negative terminal
clamp and then the positive terminal
clamp. Never swap the terminal clamps.
Otherwise, the vehicle's electronic sys-
tem may be damaged.
The battery and the cover of the positive
terminal clamp must be installed securely
during operation.
Comply with safety precautions and take pro-
tective measures when handling batteries.
WARNING
Fire, open flames and smoking are
prohibited when handling the bat-
tery. Avoid creating sparks.
Battery (vehicle)165
>> Breakdown assistance.
Z

Battery acid is caustic. Avoid con-
tact with skin, eyes or clothing.
Wear suitable protective clothing,especially gloves, apron and face-
guard.
Rinse any acid spills immediately
with clear water. Contact a physi-
cian if necessary.
Wear eye protection.
Keep children away.
Observe this Operator's Manual.
For safety reasons, smart recommends that you
only use batteries which have been tested and
approved specifically for your vehicle by
smart. These batteries provide increased
impact protection to prevent vehicle occu-
pants from suffering acid burns should the
battery be damaged in the event of an acci-
dent.
In order for the battery to achieve the maxi-
mum possible service life, it must always be
sufficiently charged.
Like other batteries, the vehicle battery may discharge over time if you do not use the
vehicle. In this case, have the battery dis-
connected at a qualified specialist work-
shop. To maintain the charge, you can also
charge the battery with a charger recommen-
ded by smart. Contact a qualified specialist
workshop for further information.
Have the battery charge status checked more
frequently if you use the vehicle mainly for
short trips or if you leave it standing idle for
a lengthy period. Consult a qualified spe-
cialist workshop if you wish to leave your
vehicle parked for a long period of time.
When replacing a battery, only use a battery
recommended by smart.
iRemove the SmartKey if you park the vehi-
cle and do not require any electrical con-
sumers. The vehicle will then use very lit-
tle energy, thus conserving battery power.
Charging the battery
GWARNING
During charging and jump-starting, explo- sive gases can escape from the battery.
There is a risk of an explosion.
Particularly avoid fire, open flames, cre-
ating sparks and smoking. Ensure there is
sufficient ventilation while charging and
jump-starting. Do not lean over a battery.
GWARNING
Battery acid is caustic. There is a risk of
injury.
Avoid contact with skin, eyes or clothing.
Do not inhale any battery gases. Do not lean
over the battery. Keep children away from
batteries. Wash away battery acid immedi-
ately with plenty of clean water and seek
medical attention.
GWARNING
A discharged battery can freeze at temper-
atures below freezing point. When jump-
starting the vehicle or charging the bat-
tery, gases can escape from the battery.
There is a risk of an explosion.
Allow the frozen battery to thaw out before
charging it or jump-starting.
!Only use battery chargers with a maximum
charging voltage of 14.8 V.
XOpen the service cover (Ypage 151).
XConnect the battery charger to the positive
terminal and ground point in the same
order as when connecting the donor battery
in the jump-starting procedure
(
Ypage 168).
If, at low temperatures, the indicator lamps/
warning lamps in the instrument cluster do
not light up, it is highly likely that the dis-
charged battery has frozen. In this case you
may neither jump-start the vehicle nor
charge the battery. The service life of a
thawed-out battery may be shorter. The start-
ing characteristics can be impaired, partic-
ularly at low temperatures. Have the thawed-
out battery checked at a qualified specialist
workshop.
166Battery (vehicle)
>> Breakdown assistance.

Do not start the vehicle using a rapid charging device. If your vehicle's battery is discharged,
the engine can be jump-started from another vehicle or from a second battery using jumper
cables. Observe the following points:
RThe battery is not accessible in all vehicles. If the other vehicle's battery is not accessible,
jump-start the vehicle using a second battery or a jump-starting device.
RYou may only jump-start the vehicle when the engine and exhaust system are cold.
RDo not start the engine if the battery is frozen. Let the battery thaw first.
ROnly jump-start from batteries with a 12 V voltage rating.
ROnly use jumper cables which have a sufficient cross-section and insulated terminal
clamps.
RIf the battery is fully discharged, leave the battery that is being used to jump-start con-
nected for a few minutes before attempting to start. This charges the battery slightly.
RMake sure that the two vehicles do not touch.
Make sure that:
RThe jumper cables are not damaged.
RBare parts of the terminal clamp do not come into contact with other metal parts while the
jumper cables are connected to the battery.
RThe jump leads cannot come into contact with parts which can move when the engine is
running, such as the wiper rods or the fan.
XSecure the vehicle using the parking brake.
XTurn the key to position 0in the ignition lock and remove it.
XSwitch off all electrical consumers, e.g. rear window heating, lighting etc.
XOpen the service cover.
Position number 0083identifies the charged battery of the other vehicle or an equivalent jump-
starting device.
XRemove the protective cover from positive terminal 0043.
XConnect positive terminal0043on your battery to positive terminal 0044of donor battery 0083
using the jump lead. beginning with your own battery.
XStart the engine of the donor vehicle and run it at idling speed.
XConnect negative terminal 0087of donor battery 0083to negative terminal 0085of your battery
using the jump lead. Connect the jump lead to donor battery 0083first.
Jump-starting169
>> Breakdown assistance.
Z

It is better to have the vehicle transported
than to have it towed.
Vehicles with automatic transmission:when
towing a vehicle, the transmission must be in
position N.
The battery must be connected and charged.
Otherwise, you:
Rcannot turn the SmartKey to position 2in
the ignition lock
Rcannot shift the transmission to position N
on vehicles with automatic transmission
iDeactivate the automatic locking feature
(Ypage 55). You could otherwise be locked
out when pushing or towing the vehicle.
iVehicles with the basic carrier fitted:
Do not tow away the vehicle with the basic
carrier fitted.
Do not secure the tow cable or tow bar to the
basic carrier.
Installing/removing the towing eye
Installing the towing eye
XRemove the towing eye from the stowage
space. The towing eye is located in the vehicle
tool kit stowage compartment in the front-
passenger footwell (
Ypage 161).
XCarefully prise out cover 0043using a suit-
able tool, e.g. a plastic wedge.
XScrew in the towing eye clockwise to the
stop and tighten it.
Removing the towing eye
XUnscrew and remove the towing eye.
XPosition top of cover 0043in the bumper and
press it in at the bottom until it engages.
XPlace the towing eye in the vehicle tool kit
stowage compartment in the front-
passenger footwell (
Ypage 161).
Towing the vehicle with the rear axle
raised
When towing your vehicle with the rear axle
raised, it is important that you observe the
safety instructions (
Ypage 170).
!The ignition must be switched off if you
are towing the vehicle with the rear axle
raised. Intervention by ESP
®could other-
wise damage the brake system.
XSwitch on the hazard warning lamps
(Ypage 69).
XBring the front wheels into the straight-
ahead position.
XTurn the SmartKey to position 0in the igni-
tion lock and remove the SmartKey from the
ignition lock.
XVehicles with automatic transmission:
shift the automatic transmission to posi-
tion P.
or
XVehicles with manual transmission:
depress the clutch pedal fully and select
neutral.
XTake the SmartKey with you when you leave
the vehicle.
Towing a vehicle with both axles on the
ground
i
In order to signal a change of direction
when towing with the hazard warning lamps
Towing and tow-starting171
>> Breakdown assistance.
Z

switched on, use the combination switch as
usual. In this case, only the indicator
lamps for the direction of travel flash.
After resetting the combination switch, the
hazard warning lamp starts flashing again.
Vehicles with automatic transmission: the
automatic transmission automatically shifts
to position Pwhen you open the driver's or
front-passenger door or when you remove the
key from the ignition lock. In order to ensure
that the automatic transmission stays in
position Nwhen towing the vehicle, you must
observe the following points:
XMake sure that the vehicle is stationary.
XTurn the SmartKey to position 2in the igni-
tion lock.
XDepress and hold the brake pedal.
XShift the automatic transmission to posi-
tion N.
Vehicles with manual transmission:
XLeave the SmartKey in position 2in the
ignition lock.
XRelease the brake pedal.
XRelease the parking brake.
XSwitch on the hazard warning lamps
(Ypage 69).
It is important that you observe the safety
instructions when towing away your vehicle
(
Ypage 170).
Transporting the vehicle
!
You may only secure the vehicle by the
wheels, not by parts of the vehicle such as
axle or steering components. Otherwise,
the vehicle could be damaged.
XVehicles with automatic transmission:
turn the SmartKey to position 2in the igni-
tion lock (
Ypage 87).
XVehicles with manual transmission:
depress the clutch pedal fully and select
neutral.
XShift the transmission to position N.
As soon as the vehicle has been loaded:
XPrevent the vehicle from rolling away by
applying the parking brake.
XVehicles with automatic transmission:
shift the transmission to position P.
XVehicles with manual transmission:
depress the clutch pedal fully and engage
first or reverse gear.
XTurn the SmartKey to position0in the igni-
tion lock and remove it.
XSecure the vehicle.
The towing eye can be used to pull the vehicle
onto a trailer or transporter for transporting
purposes.
Tow-starting (emergency engine start-
ing)
!
Vehicles with automatic transmission
must not be started by tow-starting. This
could otherwise damage the transmission.
iYou can find information on "Jump-start-
ing" at (Ypage 168).
Before tow-starting:
Rthe battery must be connected
Rthe engine must be cold
Rthe exhaust system has cooled down.
XSwitch on the hazard warning lamps
(Ypage 69).
XInstall the towing eye (Ypage 171).
XSecure the rigid towing bar or the towing
rope.
XDepress and hold the brake pedal.
XTurn the SmartKey to position 2in the igni-
tion lock.
XDepress the clutch pedal fully, engage sec-
ond gear and keep the clutch pedal fully
depressed.
XRelease the brake pedal.
XTow-start the vehicle.
XRelease the clutch pedal slowly; do not
depress the accelerator pedal while doing
so.
XWhen the engine is started, immediately
depress the clutch pedal fully and select
neutral.
XPull over at a suitable place and stop the
vehicle safely, paying attention to road
and traffic conditions.
XSecure the vehicle against rolling away
with the parking brake.
XRemove the rigid towing bar or towing
rope.
172Towing and tow-starting
>> Breakdown assistance.

XRemove the towing eye (Ypage 171).
XSwitch off the hazard warning lamps.
Fuses
Important safety notes
GWARNING
If you manipulate or bridge a faulty fuse or if you replace it with a fuse with a higher
amperage, the electric cables could be
overloaded. This could result in a fire.
There is a risk of an accident and injury.
Always replace faulty fuses with the speci-
fied new fuses having the correct amper-
age.
!Only use fuses that have been approved for
smart vehicles and which have the correct
fuse rating for the system concerned. Oth-
erwise, components or systems could be
damaged.
The fuses in your vehicle serve to close down
faulty circuits. If a fuse blows, all the com-
ponents on the circuit and their functions
stop operating.
Blown fuses must be replaced with fuses of the
same rating, which you can recognize by the
color and value. The fuse ratings are listed in
the fuse allocation chart (
Ypage 175).
If a newly inserted fuse also blows, have the
cause traced and rectified at a qualified
specialist workshop, e.g. an authorized
Mercedes-Benz Center.
Before changing a fuse
XSecure the vehicle against rolling away
(Ypage 100).
XSwitch off all electrical consumers.
XTurn the key to position 0in the ignition
lock and remove it (Ypage 87). All indica-
tor lamps in the instrument cluster must be off.
The fuses are located in various fuse boxes:
RFuse box in the front area
RFuse box in the glove compartment
Fuse box in the front area
Pay attention to the "Important safety notes"
(Ypage 173).
GWARNING
If the windshield wipers begin to operate
while the service cover is open, there is a
danger of injury from the wiper arms. There
is a risk of injury.
Always switch off the windshield wipers
and the ignition before opening the ser-
vice cover.
!Make sure that no moisture can enter the
fuse box when the cover is open.
!When closing the cover, make sure that it
is lying correctly on the fuse box. Moisture
seeping in or dirt could otherwise impair
the operation of the fuses.
XMake sure that the windshield wipers are
turned off.
XOpen the service cover (Ypage 151).
You can now see fuse box 0043.
Fuse box in the glove compartment
Fuse box
!Do not use a pointed object such as a
screwdriver to open the cover in the dash-
board. You could damage the dashboard or
the cover.
!Make sure that no moisture can enter the
fuse box when the cover is open.
!When closing the cover, make sure that it
is lying correctly on the fuse box. Moisture
Fuses173
>> Breakdown assistance.
Z

Direction of rotation
Tires with a specified direction of rotation
have additional benefits, e.g. if there is a
risk of hydroplaning. These advantages can
only be gained if the tires are fitted corre-
sponding to the direction of rotation.
An arrow on the sidewall of the tire indicates
its correct direction of rotation.
Storing wheels
Store wheels that are not being used in a cool,
dry and preferably dark place. Protect the
tires from oil, grease, gasoline and diesel.
Mounting a wheel
Preparing the vehicle
XMake sure that you have the appropriate
tire-changing tools. For further informa-
tion inquire at any smart center.
XStop the vehicle on solid, non-slippery and
level ground.
XApply the parking brake (Ypage 101).
XBring the front wheels into the straight-
ahead position.
XVehicles with automatic transmission:
shift the transmission to position P.
XVehicles with manual transmission:
depress the clutch pedal fully and engage
first or reverse gear.
XSwitch off the engine.
XRemove the SmartKey from the ignition
lock.
XAlso secure the vehicle against rolling
away.
Securing the vehicle to prevent it from
rolling away
XOn level ground:place chocks or other suit-
able items under the front and rear of the
wheel that is diagonally opposite the wheel
you wish to change.
XOn light downhill gradients: place chocks
or other suitable items in front of the
wheels of the front and rear axle.
Raising the vehicle
GWARNING
If you do not position the jack correctly at
the appropriate jacking point of the vehi- cle, the jack could tip over with the vehicle
raised. There is a risk of injury.
Only position the jack at the appropriate
jacking point of the vehicle. The base of the jack must be positioned vertically,
directly under the jacking point of the
vehicle.
Changing a wheel197
>> Wheels and tires.
Z