led SMART FORTWO COUPE 2011 Workshop Manual
[x] Cancel search | Manufacturer: SMART, Model Year: 2011, Model line: FORTWO COUPE, Model: SMART FORTWO COUPE 2011Pages: 228, PDF Size: 11.48 MB
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ProblemPossible causes/consequences and 0050 Solutions00BBThe engine
malfunction
indicator lamp
illuminates
while driving. There is a malfunction in the system.XHave the vehicle checked at an authorized smart center
immediately.
i Some states may by law require you to visit a workshop as soon as the engine
malfunction indicator lamp comes on. Check local requirements.
ProblemPossible causes/consequences and 0050 Solutions00B5The engine oil
pressure
indicator lamp
illuminates
while driving. The engine oil pressure is low.XStop the vehicle immediately in a safe location.XDo not continue to drive.XTurn off the engine.XEngage the parking brake when leaving the vehicle.XContact Roadside Assistance or an authorized smart center.00B5The engine oil
pressure
indicator lamp
goes out before
the engine
starts.The engine oil pressure indicator lamp has failed.XCheck the engine oil level.XHave the system checked at an authorized smart center.! The engine oil pressure indicator lamp
should not be ignored. Extended driving
with the engine oil pressure indicator
lamp illuminated could result in serious
engine damage that is not covered by the
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Replacing bulbs
About replacing bulbs
Safe vehicle operation depends on proper
exterior lighting and signaling. It is
therefore essential that all bulbs and lamp
assemblies are in good working order at all
times.
Correct headlamp adjustment is extremely
important. Have headlamps checked and
readjusted at regular intervals and when a
bulb has been replaced. Contact an
authorized smart center for headlamp
adjustment.
GWarning!
Bulbs and bulb sockets can be very hot.
Allow the lamp to cool down before changing
a bulb. Otherwise you could be burned if you
touch them.
Keep bulbs out of the reach of children.
Halogen lamps contain pressurized gas. A
bulb can explode if you:
R touch or move it when hot
R drop the bulb
R scratch the bulb
Wear eye and hand protection.
i If the headlamps or front fog lamps* are
fogged up on the inside as a result of
high humidity, driving the vehicle a
distance with the lights on should clear
up the fogging.
Notes on bulb replacement:
R Only use bulbs of the same type and with
the specified watt rating.
R Switch the lights off before replacing a
bulb to prevent short circuits.
R Always use a clean lint-free cloth when
handling bulbs.
R Your hands should be dry and free of oil
and grease.
R Avoid touching the glass of the bulb with
bare fingers.
R If the newly installed bulb does not come
on, contact an authorized smart center.
R Have the bulbs for the front fog lamps*
replaced at an authorized smart center.180Replacing bulbs>> Practical hints.* optionalBA 451 USA, CA Edition A 2011; 1; 4, en-UShereepeVersion: 3.0.3.62010-05-11T15:12:26+02:00 - Seite 180
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XRemoving: Fold the wiper arm away from
the rear window until you feel it engage.
XFold wiper blade \000F away from the wiper
arm in direction of arrow \000G until it
disengages from its mounting.
XDetach wiper blade \000F.XInstalling: Push the new wiper blade onto
the wiper arm until you feel it engage.
XFold the wiper blade into a position
parallel to the wiper arm.
XFold the wiper arm backward to rest on
the rear window.
Make sure to hold on to the wiper when
folding the wiper arm back.
! Make sure the wiper blade is properly
installed. An improperly installed
wiper blade may cause rear window
damage.
Adjusting the washer jet nozzles
\000FFront washer jet nozzles\000GRear washer jet nozzlesXAdjusting: Use a needle to move washer
jet nozzles \000F or \000G left, right, up, or
down.
iCheck the setting of the washer jet
nozzles at regular intervals. The washer
jet nozzles are correctly set when the
water jet hits the windshield or the rear
window approximately in the center.
Flat tire
Preparing the vehicle
Upon experiencing any type of problem
with the vehicle’s tires, switch on the
hazard warning flasher, carefully slow
down and exit the roadway in a cautious
manner.
XPark the vehicle at a safe distance from
moving traffic on a hard, flat surface
when possible.
XMake sure the tire valve of the damaged
tire is located below the horizontal axle
of the wheel hub.
XEngage the parking brake.XTurn the steering wheel so that the front
wheels are in a straight ahead position.
XMove the gear selector lever to park
position P.
XTurn off the engine.XRemove the key from the starter switch
and take the key with you.
iOpen door only when conditions are safe
to do so.
XHave any passenger exit the vehicle at a
safe distance from the roadway.
Using the tire repair kit
! Depending on the type of damage on the
tire, the tire sealant could damage the
sensor of the Tire Pressure Monitoring
System (TPMS)*. Such damage is not
covered by the smart Limited Warranty.
When having the damaged tire replaced,
also have the TPMS sensors* checked for
proper function. When the sensor is
damaged, the TPMS* will not function
properly. The sensor must then be
replaced at an authorized smart center as
soon as possible.
The tire repair kit can be used to seal
punctures of up to approximately 0.16 in
(4 mm) on the tire tread.
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The tire repair kit enables you to drive on
the sealed tire to the nearest authorized
smart center.XYou should have the sealed tire replaced
at an authorized smart center.GWarning!
Take care not to allow the contents of the
tire sealant to come in contact with hair,
eyes or clothing. The tire sealant is
harmful if inhaled, swallowed or absorbed
through the skin - causes skin, eye and
respiratory irritation. Wear gloves while
using this product if they are available.
Any contact with eyes or skin should be
flushed immediately with plenty of water.
If clothing comes in contact with the tire
sealant, change clothing as soon as
possible.
In case of allergic reaction or rash, consult
a physician immediately.
Notes
R Small tire punctures, particularly those
in the tread, can be sealed with the tire
sealant.
R The tire sealant can be used in ambient
temperatures from ‑4 ¦ (‑20 ¥) to
104 ¦ (+40 ¥).
R Do not remove any foreign objects such as
nails or screws that have penetrated the
tire.
R Do not use the tire sealant if the tire has
been damaged by being driven when
insufficiently inflated (e.g. bumps,
cuts, cracks etc. on the tire).
R Allow escaped tire sealant to dry, then
peel it off.
R Immediately wash all painted surfaces
that came into contact with the tire
sealant using a damp cloth.
R Avoid skin and eye contact with the tire
sealant.
R Do not swallow the tire sealant.
RAllow the tire sealant that is inside the
damaged tire to dry and dispose of
together with the tire.
R Do not use the tire sealant after the
expiration date has elapsed (see top of
container).
Instead, have it replaced at an
authorized smart center.GWarning!
The tire sealant is a limited repair device.
The tire sealant cannot be used for cuts or
punctures larger than approximately
0.16 in (4 mm) and tire damage caused by
driving with extremely low tire inflation
pressure, or on a flat tire, or a damaged
wheel.
Do not drive the vehicle under such
circumstances.
If you are unsure of the condition of the tire
or have any question whatsoever about its
suitability for driving contact the nearest
smart center for assistance or call
Roadside Assistance.
GWarning!
Please review the instructions below for
using the tire repair kit. If you are not
confident that you can competently follow
the instructions for using this kit, do not
use the kit, but instead call for Roadside
Assistance.
GWarning!
Keep the tire sealant out of reach of
children. If swallowed, rinse mouth
immediately with plenty of water and drink
plenty of water.
Do not induce vomiting!
Consult a physician immediately.
Keep away from open flame, heat source or
sparks. Do not smoke.
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therefore keep the engine running — in
the open air — while inflating the tire.XPress I on electric air pump switch 006E.
The electric air pump is switched on and
inflates the tire.
i First, the sealant is pumped into the
tire. The pressure may briefly increase
to a high value. This is normal and not an
indication of a malfunction. Do not
switch off the electric air pump.
XLet the electric air pump inflate the tire
for a maximum of ten minutes.
Pressure gauge 0047 must display at least
180 kpa (1.8 bar, 26 psi).
! Do not operate the electric air pump
longer than ten minutes without
interruption. Otherwise it may overheat.
You may operate the electrical air pump
again after it has cooled off.
XIf a tire inflation pressure of at least
180 kpa (1.8 bar, 26 psi) is not attained,
turn off the electric air pump by
pressing 0 on electric air pump switch
006E .XUnscrew the end of filler hose 0088 from
tire valve 0072.XAfter clearing the area around the
vehicle of people and obstacles, drive
vehicle back or forth very slowly
approximately 30 ft (10 m).
This serves to better distribute the tire
sealant material inside the tire.XScrew the end of filler hose 0088 onto tire
valve 0072.XInflate the tire again.GWarning!
If a tire inflation pressure of
180 kpa (1.8 bar, 26 psi) is not attained, the
tire is too severely damaged for the tire
sealant to provide a reliable tire repair.
In this case, the tire sealant cannot
properly seal the tire.
Do not drive the vehicle.
Contact the nearest smart center for
assistance or call Roadside Assistance.
XAfter attaining a tire inflation pressure
of at least 180 kpa (1.8 bar, 26 psi) , press
0 on electric air pump switch 006E.
The electric air pump is switched off.XTurn the key in the starter switch to
position 0.XUnscrew the end of filler hose 0088 from
tire valve 0072.XPlug filler hose with the stopper.XTire sealant container 0070 remains
screwed onto flange 0071.XPlace the tire repair kit securely in the
vehicle.XDrive off immediately.
The tire sealant will distribute itself
evenly inside the tire.GWarning!
Do not exceed vehicle speed of 50 mph
(80 km/h). A tire sealant repair is not
designed to operate at higher speeds.
The sticker must be attached on the
instrument cluster where it will be easily
seen by the driver.
Vehicle handling characteristics of a tire
sealant repaired tire may change. Adapt
your driving accordingly.
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bolt should be tightened to a torque of
81 lb‑ft (110 Nm).
Wheel change
Preparing the vehicle
XPark the vehicle on a hard, flat surface
when possible.XTurn on the hazard warning flasher.XTurn the steering wheel so that the front
wheels are in a straight-ahead position.XEngage the parking brake.XMove the gear selector lever to park
position P.XTurn off the engine.XHave any passenger exit the vehicle at a
safe distance from the roadway.
Removing the wheel
GWarning!
When jacking up the vehicle, only use a
suitable jack. Observe the manufacturer’s
safety instructions.
The jack must be designed for jacking up
this vehicle at the jack take-up brackets
built into both sides of the vehicle.
The jack is intended only for lifting the
vehicle briefly for wheel changes. It is not
suited for performing maintenance work
under the vehicle. To help avoid personal
injury, use the jack only to lift the vehicle
during a wheel change.
Never get beneath the vehicle while it is
supported by the jack. Keep hands and feet
away from the area under the lifted vehicle.
Always lower the vehicle onto sufficient
capacity jackstands before working under
the vehicle.
Always firmly engage the parking brake and
block the wheels with wheel chocks or other
sizeable objects before raising the
vehicle with the jack. Do not release the
parking brake while the vehicle is raised.
Make sure the ground on which the vehicle
is standing and where you place the jack is
solid, level and not slippery. If necessary,
use a large underlay. On slippery surfaces,
such as tiled floors, you should use a non-
slip underlay, for example a rubber mat.
Do not use wooden blocks or similar objects
to support the jack. Otherwise the jack may
not be able to achieve its load-bearing
capacity if it is not at its full height.
The jack must always be vertical when in
use. Always try to use the jack on level
surface. If you do not position the jack
correctly, the vehicle can fall off the jack
and seriously or fatally injure you or
others.
Never start the engine when the vehicle is
raised.
Also observe the notes on the jack.XMake sure to have a suitable jack 18
, wheel
wrench 18
and wheel chock 18
.
Contact an authorized smart center for
information on which jack and wheel
wrench are required.XPrepare the vehicle as described
( Y page 193).XMake sure the surface is level.
Prevent the vehicle from rolling away by
blocking wheels with wheel chocks or other
sizeable objects:
XPlace one wheel chock or other sizeable
object in front of and another wheel
chock or other sizeable object behind
the wheel that is diagonally opposite to
the wheel being changed.18 Not included and not available as factory equipment.Wheel change193>> Practical hints.BA 451 USA, CA Edition A 2011; 1; 4, en-UShereepeVersion: 3.0.3.62010-05-11T15:12:26+02:00 - Seite 193Z
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arrangement in your vehicle model, the
ventilation hose is located either on the
left or right side of the battery).XRemove the battery.
Charging the battery
GWarning!
Avoid creating sparks when charging the
battery as escaping gases are flammable.
Keep open flames away from the battery and
do not smoke.
Do not touch the battery terminal with metal
objects and do not remove the battery
charger’s terminal clamps until the battery
charger has been switched off and no
further gas is being discharged by the
batteries.
Only charge the battery in a well ventilated
area.
There is a risk of acid burns during the
charging procedure due to the gases which
escape from the battery. Do not lean over
the battery when it is being charged.
GWarning!
Never charge a battery while still installed
in the vehicle. Gases may escape during
charging and cause explosions that may
result in paint damage, corrosion or
personal injury.
XCharge battery in accordance with the
instructions of the battery charger
manufacturer.
! Only use chargers of a correct and
suitable voltage.
! Never attempt to recharge a frozen
battery. Have the battery checked at a
smart center. The battery housing could
be damaged.
Reinstalling the batteryXReinstall the charged battery. Follow the
previously described steps in reverse
order.
! The battery, its filler caps and the
ventilation hose must always be securely
installed when the vehicle is in
operation.
Reconnecting the battery
! Always connect the battery in the order
described below. Otherwise the
vehicle’s electronics can be damaged.
XTurn off all electrical accessories.XRemove the key from the starter switch.
! Never invert the terminal connections!
XConnect the battery positive lead and
fasten cover 0088 (Y page 197).XConnect battery negative lead 008A
( Y page 197).
i
After battery power (e.g. due to
reconnection) was interrupted, you will
have to set the clock ( Y page 89).
i Have the battery’s charge status and
acid level checked at the start of the cold
season at a smart center.
Jump starting
Notes
GWarning!
Failure to follow these directions will
cause damage to the electronic components,
and can lead to a battery explosion and
severe injury or death.
Never lean over batteries while connecting
or jump starting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with
eyes, skin or clothing. In case it does,
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immediately flush affected area with
water, and seek medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and very explosive.
Keep flames or sparks away from battery,
avoid improper connection of jumper
cables, smoking, etc.
Attempting to jump start a frozen battery
can result in it exploding, causing
personal injury.
Read all instructions before proceeding.
! Do not tow‑start vehicle. You could
otherwise seriously damage the
transmission which is not covered by the
smart Limited Warranty.
! Avoid repeated and lengthy starting
attempts.
Do not attempt to start the engine using
a battery quick charge unit.
If the engine does not run after several
unsuccessful starting attempts, have it
checked at the nearest authorized smart
center.
Excessive unburned fuel generated by
repeated failed starting attempts may
damage the catalytic converter and may
present a fire risk.
Make sure the jumper cables do not have
loose or missing insulation.
Make sure the cable clamps do not touch
any other metal part while the other end
is still attached to a battery.
If the battery is discharged, the engine can
be started with jumper cables and the fully
charged battery of another vehicle or an
equivalent starter pack. Observe the
following:
R Access to the battery is not possible on
all vehicles. If you cannot access the
battery in your vehicle provide jumpstart power by an external battery or
starter pack.
R Jump starting should only be performed
when the engine and catalytic converter
are cold.
R Do not start the engine if the battery is
frozen. Let the battery thaw out first.
R Only jump start from batteries with the
same voltage rating (12 V). Jump starting
with a more powerful battery could
damage the vehicle’s electrical system.
Such damage will not be covered by the
smart Limited Warranty.
R Only use jumper cables with sufficient
cross-section and insulated terminal
clamps.
R Always make sure the jumper cables are
not on or near pulleys, fans or other parts
that move when an engine is started or
running.
R Should the battery be drained
completely, let the donating power
source charge the vehicle for several
minutes before reattempting the
starting process.GWarning!
Keep flames or sparks away from battery. Do
not smoke.
Observe all safety instructions and
precautions when handling automotive
batteries.
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cause damage to the radiator and other
supports if towing on a bumpy road.
RTowing the vehicle should only be done
using the properly installed towing
eye bolt. Never attach a tow cable, tow
rope, or tow rod to the vehicle chassis,
frame, or suspension parts.
! Make sure the ignition is switched off
while towing the vehicle. Doing
otherwise may result in
Rthe ESP® being activated. Active
braking action through the ESP® may
seriously damage the brake system
which is not covered by the smart
Limited Warranty.
Ra discharged battery.
! Make sure the gear selector lever is in
neutral position N while towing the
vehicle. Doing otherwise may result in
significant transmission damage.
! Towing the vehicle with a luggage
rack* mounted is not permissible. The
vehicle must not be towed by the luggage
rack*.
iIf the battery is disconnected or
discharged, the gear selector lever will
remain locked in park position P.
Contact an authorized smart center for
assistance or call Roadside Assistance.
Towing eye bolt
The towing eye bolt is located in the
passenger footwell under the carpet.
XUnscrew the carpet holder in the
passenger footwell (Y page 160).
XLift the carpet.XTake out towing eye bolt \000F.
Covers
Depending of whether you are towing a
vehicle or being towed, the towing eye bolt
can be screwed into threaded holes which
are located behind covers on the front and
rear bumper.
Front cover
XRemove cover \000F using a suitable object
to reveal the threaded hole for the towing
eye bolt.
GWarning!
High outside temperature, stop-and-go
traffic, driving on long uphill grades, or
driving at high engine speed may increase
the temperature in the engine
compartment. Therefore the area around the
air slots in the rear apron may be hot. Let
the engine cool off before touching this
area to prevent burns.
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Rear cover
XRemove cover \000G using a suitable object
to reveal the threaded hole for the towing
eye bolt.
Installing towing eye bolt
XScrew towing eye bolt in clockwise to its
stop and tighten with a suitable object.
GWarning!
For safety reasons, recovery or lashing
down of the vehicle by means of the towing
eye is not allowed. Failure to observe this
could result in the towing eye being ripped
out of its mounting and people being
injured.
Towing the vehicle
XEngage the parking brake.XConnect the strap or tow bar to the towing
eye.
XSwitch on the ignition.XDepress the brake pedal and keep it
pressed.
XMove the gear selector lever to neutral
position N.
XRelease the brake pedal.
iWith the gear selector lever in neutral
position N, the key cannot be turned fully
to starter switch position 0. Therefore
turn the key in the starter switch as far
left as it will go when switching off the
ignition.
XSwitch off the ignition.XLeave the key in the starter switch.XSwitch on the hazard warning flasher.XRelease the parking brake.
Flat towing
Flat towing is when all wheels of the
vehicle are on the ground during the tow.
For vehicles that will be flat towed over
long distances observe the following
recommendations:
XPreparing the vehicle: Contact an
authorized smart center for information
on recommended tow bar equipment and
installing a matching on/off switch on
the battery terminal.
XBefore towing: Make sure the ignition is
switched on.
XEngage the parking brake.XDepress the brake pedal and keep it
pressed.
XMove the gear selector lever to neutral
position N.
XRelease the brake pedal.
iWith the gear selector lever in neutral
position N, the key cannot be turned fully
to starter switch position 0. Therefore
turn the key in the starter switch as far
left as it will go when switching off the
ignition.
XSwitch off the ignition.XLeave the key in the starter switch.XWait approximately 30 seconds until the
multifunction display in the instrument
cluster is completely blank.
XTurn the battery off using the previously
installed battery switch.
XRelease the parking brake.XDuring towing: Make sure the gear
selector lever remains in neutral
position N with the ignition switched
off.
XAfter towing: Engage the parking brake.Towing203>> Practical hints.BA 451 USA, CA Edition A 2011; 1; 4, en-UShereepeVersion: 3.0.3.62010-05-11T15:12:26+02:00 - Seite 203Z