SSANGYONG KORANDO 1997 Service Repair Manual

5A-106 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
Circuit Description
The solenoid 2 is used to control fluid flow acting on
the 2 - 3 shift valve. The solenoid 2 is a normally open
ON/ OFF type solenoid that is used in conjunction with
the solenoid 1 to allow four different shifting
combinations. Refer to Solenoid Logic for Static Gear
States.
The solenoid is attached to the valve body within the
transmission. Voltage is supplied directly to the
solenoid through the Transmission Control Module
(TCM).
The DTC P1734 sets when the Solenoid 2 (S2) circuit
is open or the switched leg of the solenoid 2 is shorted
to battery positive.
Conditions for Setting the DTC
DTCs P1717 and P1718 are not set.
S2 is OFF.
S1 is OFF.
The solenoid 2’s driver Integrated Chip (IC) status
indicates a faulty circuit. This condition must be
continuously present for 60 milliseconds.
Action Taken When the DTC Sets
The solenoid 2 is always OFF.
TCM adopts a Limp Home Mode (LHM) operation.
DIAGNOSTIC TROUBLE CODE (DTC) P1734
SOLENOID 2 CIRCUIT OPEN
Conditions for Clearing the DTC
The DTC will clear when the malfunction has not
occurred after ignition cycle.
A history DTC will clear after 40 TCM power-up
cycles with a warm transmission (>50 °C) and
without a fault.
History DTCs can be cleared by using a scan tool.
Diagnostic Aids
During the TCM’s testing, solenoid 2 is turned OFF/
ON by a very small (4 millisecond) pulses. This
pulse is too short for the solenoid to react so the
transmission operation is not affected.
The solenoid feedback voltage is measured before
the (4 millisecond) pulse and again during the
pulse. If the difference is outside the acceptable
limits the relevant fault is recorded.
Typical causes would be an open circuit in the
wiring to or within the solenoid, or a short circuit to
power in the wiring to or within the solenoid.
If several faults of solenoids are present, check the
wiring or connectors that are common to the selected
solenoids, especially the earth connections.
KAC5A030

AUTOMATIC TRANSMISSION 5A-107
SSANGYONG MY2002
DTC P1734 Solenoid 2 Circuit Open
Inspect the wiring for poor electrical connections
at the TCM and at the 10-way transmission
connector. Look for possible bent, backed out,
deformed or damaged terminals. Check for weak
terminal tension as well. Also check for chafed wires
that could short to bare metal or other wiring.
Inspect for broken wire inside the insulation.
If diagnosing for a possible intermittent short or
open condition, move or massage the wiring
harness while observing test equipment for a
change.
Solenoid Logic for Static Gear StatesTest Description
The number(s) below refer to the step number(s) on
the Diagnostic Table.
3. Checks if the S2 circuit in the transmission is mal-
functioning.
4. Check cable in the transmission for open / short.
6. Check resistance between S2 terminal A and B.
Standard value is 22 - 30 Ω.
9. Check connections of other connectors
Gear
S1 S2
1st
2nd
3rd
4th
Reverse
Neutral
ParkON
OFF
OFF
ON
OFF
OFF
OFFON
ON
OFF
OFF
OFF
OFF
OFF
1Perform a Transmission Control Module (TCM) Diag-
nostic System Check.
Is the check performed?
1. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Record and then clear DTCs.
4. Operate the vehicle within the conditions for
setting this DTC as specified in the text.
Does the scan tool display P1734?
1. Turn the ignition OFF.
2. Disconnect the 10-way transmission connector.
(additional DTCs will set)
3. Connect Solenoid/Thermistor Electrical Tester
(STET) to the 10-way transmission connector of
transmission side and to the good ground.
4. Turn the mode knob of STET to 2 and push the red
button.
Does the bulb of open circuit on the solenoids side of
STET illuminate?
1. Remove the valve cover. Refer to the Transmission
in this section.
2. Check the wiring harness from 10-way transmission
connector to Solenoid 2 (S2) on the valve body for an
open or short to positive and repair as necessary.
Is a repair necessary?
Check the S2 necessarycircuit for an open and repair
as necessary.
Is a repair complete?
StepAction Value(s) Yes No
2
3
- Go to Step 4 Go to Step 8
4
5
- Go to Step 2Go to “TCM
Diagnostic
System Check”
- Go to Step 3 Go to
“Diagnostic
Aids”
- Go to Step 11 Go to Step 6
- Go to Step 11 Go to Step 5

5A-108 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
DTC P1734 Solenoid 2 Circuit Open (Cont’d)
22 - 30 Ω Go to Step 7 Go to
“Diagnostic
Aids” Using a Digital Volt Meter (DVM), measure the
resistance between S2 terminal A and B.
Is the resistance within the specified value?
Replace the S2.
Is the action complete?
1. Disconnect the TCM connector A.
2. Check the wiring harness from 10-way transmission
connector terminal 2 to TCM terminal A11 for an open
or short to positive and repair as necessary.
Is a repair necessary?
Check for a poor connection at the 10-way transmission
connector and TCM connector and repair the malfunc-
tioning terminals as necessary.
Is a repair necessary?
1. Turn the ignition OFF.
2. Replace the TCM.
Is the action complete?
1. Using the scan tool, clear the DTCs.
2. Road test the vehicle within the conditions for
setting this DTC as specified in the text.
Does the scan tool indicate that this diagnostic has
run and passed?
Check if any DTCs are set.
Are there any DTCs displayed or previously recorded
at Step 2 that have not been diagnosed?
StepAction Value(s) Yes No
8
9
- Go to Step 11 -
11
- Go to Step 11 -
10
12
-Go to
applicable
DTC tableSystem OK,
Check
Complete
Go to Step 11 Go to Step 10 -
- Go to Step 12 Go to Step 2 7 6
- Go to Step 11 Go to Step 9

AUTOMATIC TRANSMISSION 5A-109
SSANGYONG MY2002
BLANK

5A-110 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
Circuit Description
The solenoid 3 is a normally open ON/OFF type sole-
noid that is used in conjunction with the solenoid 4 to
control the shift quality and sequencing.
The solenoid 3 switches the clutch regulator valve OFF
or ON and is attached to the valve body within the
transmission. Voltage is supplied directly to the
solenoid through the Transmission Control Module
(TCM).
The DTC P1735 sets when the Solenoid 3 (S3) circuit
is open or the switched leg of the solenoid 3 is shorted
to battery positive. The solenoid 3’s driver Integrated
Chip (IC) status indicates a faulty circuit.
Conditions for Setting the DTC
DTCs P1717 and P1718 are not set.
S3 is OFF.
S7 is OFF.
The solenoid 3’s driver Integrated Chip (IC) status
indicates a faulty circuit. This condition must be
continuously present for 60 milliseconds.
Action Taken When the DTC Sets
The solenoid 3 is always OFF.
The 1 → 3, 1 → 4, 2 → 3, 2 → 4, 3 → 1, 3 → 2,
4 → 2 and 4 → 1 shift quality is degraded.
DIAGNOSTIC TROUBLE CODE (DTC) P1735
SOLENOID 3 CIRCUIT OPEN
Conditions for Clearing the DTC
The DTC will clear when the malfunction has not
occurred after ignition cycle.
A history DTC will clear after 40 TCM power-up
cycles with a warm transmission (>50 °C) and
without a fault.
History DTCs can be cleared by using a scan tool.
Diagnostic Aids
During the TCM’s testing, solenoid 3 is turned OFF/
ON by a very small (4 millisecond) pulses. This
pulse is too short for the solenoid to react so the
transmission operation is not affected.
The solenoid feedback voltage is measured before
the (4 millisecond) pulse and again during the
pulse. If the difference is outside the acceptable
limits the relevant fault is recorded.
Typical causes would be an open circuit in the
wiring to or within the solenoid, or a short circuit to
power in the wiring to or within the solenoid.
If several faults of solenoids are present, check the
wiring or connectors that are common to the selected
solenoids, especially the earth connections.
KAC5A030

AUTOMATIC TRANSMISSION 5A-111
SSANGYONG MY2002
DTC P1735 Solenoid 3 Circuit Open
Inspect the wiring for poor electrical connections
at the TCM and at the 10-way transmission
connector. Look for possible bent, backed out,
deformed or damaged terminals. Check for weak
terminal tension as well. Also check for chafed wires
that could short to bare metal or other wiring.
Inspect for broken wire in-side the insulation.
If diagnosing for a possible intermittent short or
open condition, move or massage the wiring
harness while observing test equipment for a
change.Test Description
The number(s) below refer to the step number(s) on
the Diagnostic Table.
3. Checks if the S3 circuit in the transmission is mal-
functioning.
4. Check cable in the transmission for open / short.
6. Check resistance between S3 terminal A and B.
Standard value is 22 - 30 Ω.
9. Check connections of other connectors
1Perform a Transmission Control Module (TCM) Diag-
nostic System Check.
Is the check performed?
1. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Record and then clear DTCs.
4. Operate the vehicle within the conditions for
setting this DTC as specified in the text.
Does the scan tool display P1735?
1. Turn the ignition OFF.
2. Disconnect the 10-way transmission connector.
(additional DTCs will set)
3. Connect Solenoid/Thermistor Electrical Tester
(STET) to the 10-way transmission connector of
transmission side and to the good ground.
4. Turn the mode knob of STET to 3 and push the red
button.
Does the bulb of open circuit on the solenoids side of
STET illuminate?
1. Remove the valve cover. Refer to the Transmission
in this section.
2. Check the wiring harness from 10-way transmission
connector to Solenoid 3 (S3) on the valve body for an
open or short to positive and repair as necessary.
Is a repair necessary?
Check the S3 ground circuit for an open and repair as
necessary.
Is a repair necessary?
Using a Digital Volt Meter (DVM), measure the
resistance between S3 terminal A and B.
Is the resistance within the specified value?
Replace the S3.
Is the action necessary?
1. Disconnect the TCM connector A.
2. Check the wiring harness from 10-way transmission
connector terminal 3 to TCM terminal A10 for an open
or short to positive and repair as necessary.
Is a repair necessary?
StepAction Value(s) Yes No
2
3
- Go to Step 4 Go to Step 8
4
5
- Go to Step 2Go to “TCM
Diagnostic
System Check”
- Go to Step 3 Go to
“Diagnostic
Aids”
- Go to Step 11 Go to Step 9
- Go to Step 11 Go to Step 5
22 - 30 Ω Go to Step 7 Go to
“Diagnostic
Aids”
- Go to Step 11 -
- Go to Step 11 Go to Step 6
6
7
8

5A-112 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
DTC P1735 Solenoid 3 Circuit Open (Cont'd)
Check for a poor connection at the 10-way transmission
connector and TCM connector and repair the malfunc-
tioning terminals as necessary.
Is a repair necessary?
1. Turn the ignition OFF.
2. Replace the TCM.
Is the action complete?
1. Using the scan tool, clear the DTCs.
2. Road test the vehicle within the conditions for
setting this DTC as specified in the text.
Does the scan tool indicate that this diagnostic has
run and passed?
Check if any DTCs are set.
Are there any DTCs displayed or previously recorded
at Step 2 that have not been diagnosed?
StepAction Value(s) Yes No
9
- Go to Step 11 -
11 10
12
-Go to
applicable
DTC tableSystem OK,
Check
Complete
Go to Step 11 Go to Step 10 -
- Go to Step 12 Go to Step 2

AUTOMATIC TRANSMISSION 5A-113
SSANGYONG MY2002
BLANK

5A-114 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
Circuit Description
The solenoid 4 is a normally open ON/OFF type sole-
noid that is used in conjunction with the solenoid 3 to
control the shift quality and sequencing.
The solenoid 4 switches the clutch regulator valve OFF
or ON and is attached to the valve body within the
transmission. Voltage is supplied directly to the
solenoid through the Transmission Control Module
(TCM).
The DTC P1736 sets when the Solenoid 4 (S4) circuit
is open or the switched leg of the solenoid 4 is shorted
to battery positive. The solenoid 4’s driver Integrated
Chip (IC) status indicates a faulty circuit.
Conditions for Setting the DTC
DTCs P1717 and P1718 are not set.
S4 is OFF.
S6 is OFF.
The solenoid 3’s driver Integrated Chip (IC) status
indicates a faulty circuit. This condition must be
continuously present for 60 milliseconds.
Action Taken When the DTC Sets
The solenoid 4 is always OFF.
The 1 → 2, 1 → 4, 2 → 3, 2 → 4, 3 → 2 (all including
manual), 3 → 4, 4 → 1 and 4 → 3 shift quality is de-
graded.
DIAGNOSTIC TROUBLE CODE (DTC) P1736
SOLENOID 4 CIRCUIT OPEN
Conditions for Clearing the DTC
The DTC will clear when the malfunction has not
occurred after ignition cycle.
A history DTC will clear after 40 TCM power-up
cycles with a warm transmission (>50 °C) and
without a fault.
History DTCs can be cleared by using a scan tool.
Diagnostic Aids
During the TCM’s testing, solenoid 4 is turned OFF/
ON by a very small (4 millisecond) pulses. This
pulse is too short for the solenoid to react so the
transmission operation is not affected.
The solenoid feedback voltage is measured before
the (4 millisecond) pulse and again during the
pulse. If the difference is outside the acceptable
limits the relevant fault is recorded.
Typical causes would be an open circuit in the
wiring to or within the solenoid, or a short circuit to
power in the wiring to or within the solenoid.
If several faults of solenoids are present, check the
wiring or connectors that are common to the selected
solenoids, especially the earth connections.
KAC5A030

AUTOMATIC TRANSMISSION 5A-115
SSANGYONG MY2002
DTC P1736 Solenoid 4 Circuit Open
Inspect the wiring for poor electrical connections
at the TCM and at the 10-way transmission
connector. Look for possible bent, backed out,
deformed or damaged terminals. Check for weak
terminal tension as well. Also check for chafed wires
that could short to bare metal or other wiring.
Inspect for broken wire inside the insulation.
If diagnosing for a possible intermittent short or
open condition, move or massage the wiring
harness while observing test equipment for a
change.Test Description
The number(s) below refer to the step number(s) on
the Diagnostic Table.
3. Checks if the S4 circuit in the transmission is mal-
functioning.
4. Check cable in the transmission for open / short.
6. Check resistance between S4 terminal A and B.
Standard value is 22 - 30 Ω.
9. Check connections of other connectors
1Perform a Transmission Control Module (TCM) Diag-
nostic System Check.
Is the check performed?
1. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Record and then clear DTCs.
4. Operate the vehicle within the conditions for
setting this DTC as specified in the text.
Does the scan tool display P1736?
1. Turn the ignition OFF.
2. Disconnect the 10-way transmission connector.
(additional DTCs will set)
3. Connect Solenoid/Thermistor Electrical Tester
(STET) to the 10-way transmission connector of
transmission side and to the good ground.
4. Turn the mode knob of STET to 4 and push the red
button.
Does the bulb of open circuit on the solenoids side of
STET illuminate?
1. Remove the valve cover. Refer to the Transmission
in this section.
2. Check the wiring harness from 10-way transmission
connector to Solenoid 4 (S4) on the valve body for an
open or short to positive and repair as necessary.
Is a repair necessary?
Check the S4 ground circuit for an open and repair as
necessary.
Is a repair necessary?
Using a Digital Volt Meter (DVM), measure the
resistance between S4 terminal A and B.
Is the resistance within the specified value?
Replace the S4.
Is the action necessary?
1. Disconnect the TCM connector A.
2. Check the wiring harness from 10-way transmission
connector terminal 4 to TCM terminal A4 for an open
or short to positive and repair as necessary.
Is a repair necessary?
StepAction Value(s) Yes No
2
3
- Go to Step 4 Go to Step 8
4
5
- Go to Step 2Go to “TCM
Diagnostic
System Check”
- Go to Step 3 Go to
“Diagnostic
Aids”
- Go to Step 11 Go to Step 9
- Go to Step 11 Go to Step 5
22 - 30 Ω
Go to Step 7 Go to
“Diagnostic
Aids”
- Go to Step 11 -
- Go to Step 11 Go to Step 6
6
7
8