heating SSANGYONG KORANDO 1997 Service Workshop Manual

FATC-HAVC 7D-3
SSANGYONG MY2002
PRESSURE SWITCH
Type
High (OFF)
Low (ON)ApplicationDescriptionDirect
OFF : 32 ± 2 Kgf/cm
2, DIFF : 6 ± 2 Kgf/cm2
OFF : 2.0 ± 0.2 Kgf/cm2, ON : 2.1 ± 0.2 Kgf/cm2
AIR FILTER
ReplacementApplicationDescriptionEvery 12,000 km (replace earlier if air pollution is heavy)
HEATER UNIT
Heater Core Type
Heating Capacity
Heater Core Size (L x W x T)ApplicationDescription2-ROW
4,600 Kcal/h (AT 300 CMH)
219.5 x 151.8 x 52

SSANGYONG MY2002
7D-12 FATC-HAVC
1
2
3
4
Fault Safety Function
FATC airconditioner system not only performs self-
diagnosis but also has safety function against faults if
there is open or short in the incar sensor, ambient
sensor, water temperature sensor and temperature door
potentiometer.
NO.ItemDefects Fault safety function
Incar sensor
Ambient sensor
Water temperature sensor
Temperature door potentiometerOpen or short
Open or short
Open or short
Open or shortControl When substituted 25°C
Control When substituted 20°C
Perform heating maneuver control function under
refrigeration maneuver control entering conditions
and release after 10 minutes.
Set temperature 17 - 24.5°C : max. COLD position
Set temperature 25 - 32°C : max. HOT position

SECTION 9A
BODY WIRING SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
General Description.............................................9A-2
Wire Color Chart..................................................9A-2
Engine Room Fuse & Relay Box......................... 9A-3
Usage of Fuse in Engine Room Fuse Box.............9A-5
Passenger Room Fuse Box..................................9A-6
Usage of Fuse in Engine Room Fuse Box.............9A-7
Schematic and Routing Diagrams.......................9A-8
Engine Room Fuse & Relay Circuit.......................9A-8
Wiring Harness & Connector &
Ground Location................................................. 9A-11
W/H Engine Room.............................................9A-11W/H Main..........................................................9A-12
W/H Main (Floor)............................................... 9A-14
W/H Roof..........................................................9A-15
W/H Seat Heater................................................9A-16
W/H Door..........................................................9A-17
W/H Tail Gate....................................................9A-18
W/H Air-Conditioner...........................................9A-19
W/H Engine Control (Gasoline)...........................9A-20
W/H Pre-Heating (Diesel)...................................9A-21
W/H Transmission..............................................9A-22

BODY WIRING SYSTEM 9A-7
SSANGYONG MY2002
USAGE OF FUSE IN ENGINE ROOM FUSE BOX
Interior Lamp
Hazard Lamp
Audio
STICS, REKES, Clock
Power Window
Seat Belt
DRL
Starting
Front Wiper & Washer
Rear Wiper
A/C System, Defroster
Head Lamp, STICS
DRL
Audio, OSRV Mirror
Cigar Lighter
TOD, TCCU
Stop Lamp
ABD
Seat Heater, Auto Antenna
Door Lock System
Fuel Pump
TOD, TCCU, TCM
OVPR, Pre-heating
HLLD
Turn Signal Lamp
BTSI
Speedometer
ABS, ABD
Inside Rear View Mirror, Cruise Control
Air Bag
DRL, Seat Heater Power SupplyUsage
Classification
Fuse NoCapacity
30 BAT(+)
ST
15A
IGN2
15A IGN1
15C
ACC
30 BAT(+)
15
IGN1
Blade TypeF1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
F13
F14
F15
F16
F17
F18
F19
F20
F21
F22
F23
F24
F25
F26
F27
F28
F29
F30
F31
F3210A
15A
10A
7.5A
20A
7.5A
7.5A
15A
15A
10A
7.5A
7.5A
15A
7.5A
15A
20A
15A
10A
10A
10A
15A
7.5A
10A
10A
10A
7.5A
10A
10A
7.5A
10A
7.5A
*30 : Battery (+) Power Supply

BODY WIRING SYSTEM 9A-11
SSANGYONG MY2002
WIRING HARNESS & CONNECTOR & GROUND LOCATION
W/H ENGINE ROOM
KAA9A070
1 Starting motor
2 G102
3 Damper solenoid (FRT LH)
4 Compressor
5 Wheel speed sensor (FRT LH)
6 Starting motor “ST” terminal connector
7 Canister purge valve (Gasoline E/G)
8 Pre-heating time control unit (Diesel E/G)
9 C109 (Diesel E/G)
10 J102
11 J101
12 G101
13 Turn signal & position lamp (FRT LH)
14 Fog lamp (FRT LH)
15 Head lamp (FRT LH)
16 HLLD (FRT LH)
17 Hood switch
18 Thermo switch (Diesel E/G)
19 LH horn
20 Condenser fan motor-Non A/conditioner
21 Condenser fan motor (LH)22 Resistor
23 RH horn
24 Fog lamp (FRT RH)
25 Condenser fan motor (RH)
26 Head lamp (FRT RH)
27 HLLD (FRT RH)
28 Turn signal & position lamp (FRT RH)
29 G103
30 C110 (Diesel E/G)
31 Alternator B+ (Diesel E/G)
32 J104
33 J103
34 C110 (Gasoline E/G)
35 Alternator B+ (Gasoline E/G)
36 Damper Solenoid (FRT RH)
37 C111
38 Wheel speed sensor (FRT RH)
39 Dual pressure switch
40 Washer motor
41 ADD (FRT RH)
42 C112
43 C113

BODY WIRING SYSTEM 9A-21
SSANGYONG MY2002
W/H PRE - HEATING (DIESEL)
1 Preheating time control relay
3 Glow plug 1
4 Glow plug 2
5 Glow plug 36 Glow plug 4
7 Glow plug 5 (662 LA only)
8 Engine coolant temperature sensor (Gauge)
KAA9A160

SSANGYONG MY2002
9E-2 INSTRUMENTATION, DRIVER INFORMATION
DESCRIPTION AND OPERATION
CIGAR LIGHTER
The cigar lighter is located in the front portion of the
floor console. To use the lighter, push it in completely.
When the lighter is hot, it will release itsef from contact
with the heating element. The lighter and the heating
element can be damaged if the lighter does not fully
release itsef from the heating element.
ASHTRAY
The ashtray is located in the console. To access the
ashtray, pullit out of the ashtray housing. The ashtray
lamp will go on when the parking lamps or headlamps
are turned on.
INSTRUMENT PANEL VENTS
The center and the side vents in the instrument panel
can be adjusted up and down and from side to side.
The side vents can also be aimed toward the side
windows to defog them.
GLOVE BOX
The glove box can be opened by pulling upon the latch
handle.
DIGITAL CLOCK
The digital clock is located in the instrument cluster.
INSTRUMENT CLUSTER
The instrument cluster is located above the steering
column and in the instrument cluster trim panel. The
instrument cluster contains the instruments that
provide the driver with vehicle performance information.
The instrument cluster contains a speedometer, a
tachometer, an odometer, a trip odometer, a
temperature gauge, a fuel gauge, and several indicator
lamps. For replacement of the indicator lamp bulbs
contained in the instrument cluster, refer to “Instrument
Cluster Indicator Lamps Specifications” in the section.
SPEEDOMETER AND
TACHOMETER
The speedometer measures the speed of the vehicle
in km/h (with mph) or mph (with km/h). It consists of
an instrument cluster gauge connected to the vehicle
speed sensor on the transaxle output shaft. The
tachometer measures the engine’s speed in terms of
thousands of revolutions per minute. It consists of an
instrument cluster gauge connected to a sending unit
in the engine con-trol module. Do not operate the
engine in the red zone. Engine damage may occur.
TRIP ODOMETER
The trip odometer measures the distance the vehicle
has traveled since it was last reset. It consists of an
instrument cluster gauge connected to the sending unit
on the tasnsaxle output shaft. The trip oddometer can
be record the distance traveled from any starting point.
FUEL GAUGE
The fuel gauge consists of an instrument cluster gauge
connected to a sending unit in the fuel tank. The fuel
gauge indicates the quantity of fuel in the tank only
when the ignition is turned to ON or ACC. When the
ignition is turned to LOCK or START, the pointer may
come to rest at any position.
TEMPERATURE GAUGE
The temperature gauge consists of an instrument
cluster gauge connected to a temperature sensor that
is in con-tact with the circulating engine coolant. The
temperature gauge indicates the temperature of the
coolant. Prolonged driving or idling in very hot weather
may cause the pointer to move beyond the center of
the gauge. The engine is overheating if the pointer
moves into the red zone at the upper limit of the gauge.
INSTRUMENT CLUSTER
INDICATOR LAMPS
The instrument cluster contains indicator lamps that
indicatethe functioning of certain systems or the
existenceof potential problems with the operation of
the vehicle. The indicator lamps are replaceable. For
replacement of the indicator lamps contained in the
instrument cluster, refer to “instrument cluster indicator
lamps specifications” in this section.
CHIME MODULE
The chime module will sound to bring attention to one
or more of the following conditions:
The lights are on and the ignition not in ACC, ON,
or START.
The ignition key is in the ignition switch when the
driver’s side door is open.
The seat belt is unbuckled when the ignition is in
ACC, ON, or START.
Voltage is supplied at all times through the fuse block
to power the chime module.

2-4 2-4 2-4 2-4
2-4
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Main
Engine Room FuseBox - W/H Main
Engine Room Fuse Box - W/H Engine Room
Engine Room Fuse Box - W/H Engine Room
Engine Room Fuse Box - W/H Engine Room
Engine Room Fuse Box - W/H Engine Room
W/H Engine Room - W/H Pre - Heating
W/H Engine Room - W/H Alternator
W/H Engine Room - W/H Alternator
W/H Engine Room - W/H Wheel G. sensor
W/H Engine Room - W/H Main
W/H Engine Room - W/H Main
W/H Engine Control - W/H ECM Main
W/H Engine Control - W/H ECM Main
W/H Main - W/H Fuel Cut Solenoid
W/H Main - W/H Roof
W/H Main - W/H Air Bag
W/H Main - W/H Air Bag
W/H Main - W/H SDM
W/H Main - W/H Air Conditioner
W/H Main - W/H ECM Main
W/H Main - W/H Transmission
W/H Main - W/H Transmission
W/H Main - W/H Transmission
W/H Main - W/H Fuel Pump
W/H Main - W/H Fuel Pump
W/H Main - W/H Fuel Pump
W/H Main - W/H Seat Heater
W/H Main - W/H Main
W/H Main - W/H FRT LH Door
W/H FRT LH Door - W/H Speaker
W/H Main - W/H FRT RH Door
W/H FRT RH Door - W/H Speaker
G201W/H Main Upper Front Left Leg Room
G202W/H Main Upper Front Left Leg Room
G203W/H Main Left Upper Center Facia
G204W/H Main Left Lower Center Facia
G205W/H Main Center "A" Pillar Front Right
G301W/H Main Below Front Left seat
G302W/H Main Below Center Console
G303W/H Main Below Front Right seat
G401W/H Main Inside Lower Trim Rear Left Quater
Engine Room Fuse Box
Engine Room Fuse Box
Engine Room Fuse Box
Engine Room Fuse Box
Engine Room Fuse Box
Engine Room Fuse Box
Engine Room Fuse Box
Engine Room Fuse Box
Bhind Battery
Below Air Cleaner
Below Air Cleaner
Upper Front Right Control Arm
Next to Hydraulic Unit
Next to Hydraulic Unit
Behind Hydraulic Unit
Behind Hydraulic Unit
Next to Engine Room Fuse Box
Inside Left Cluster
Above FRT LH Seat Under Cover
Above FRT LH Seat Under Cover
Lower Rear Center Facia
Upper Evaporator
Lower "A" Piller(Upper ECM)
Upper Transfer Case
Upper Transfer Case
Upper Transfer Case
Upper Transfer Case
Upper Transfer Case
Upper Transfer Case
Below FRT LH Seat
Below Center Console
Upper Fuse Box
(Passenger Room)
Inside FRT LH Door Trim
Behind Front Right Panel
Inside FRT RH Door Trim
2. 2.2. 2.
2.
CONNECT CONNECTCONNECT CONNECT
CONNECT
OR, OR,OR, OR,
OR,
GR GR GR GR
GR
OUND AND SPLICE PA OUND AND SPLICE PAOUND AND SPLICE PA OUND AND SPLICE PA
OUND AND SPLICE PA
CK INFORMA CK INFORMACK INFORMA CK INFORMA
CK INFORMA
TION TIONTION TION
TION1) 1)1) 1)
1)
CONNECTOR CONNECTORCONNECTOR CONNECTOR
CONNECTORConnector Number Connector NumberConnector Number Connector Number
Connector Number
(Pin Number, Color) (Pin Number, Color)(Pin Number, Color) (Pin Number, Color)
(Pin Number, Color)Connecting Connecting Connecting Connecting
Connecting
Wiring Harness Wiring HarnessWiring Harness Wiring Harness
Wiring Harness
Connector Position Connector PositionConnector Position Connector Position
Connector Position
C101 (19Pin, White)
C102 (4Pin, Colorless)
C103 (22Pin, White)
C104 (8Pin, Colorless)
C105 (10Pin, White)
C106 (3Pin, Black)
C107 (20Pin, White)
C108 (6Pin, Colorless)
C109 (1Pin, Black)
C110 (2Pin, Black)
C110 (4Pin, Black)
C111 (3Pin, Black)
C112 (6Pin, Black)
C113 (12Pin, Black)
C114 (6Pin, Gray)
C115 (40Pin, Black)
C116 (3Pin, Black)
C201 (8Pin, White)
C202 (4Pin, White)
C203 (2Pin, Black)
C204 (4Pin, Colorless)
C205 (17Pin, White)
C206 (6Pin, Black)
C301 (2Pin, Black)
C301 (16Pin, Black)
C302 (10Pin, Black)
C303 (3Pin, Black)
C303 (4Pin, Black)
C303 (6Pin, Black)
C304 (10Pin, White)
C305 (14Pin, White)
C351 (22Pin, White)
C352 (2Pin, Black)
C361 (22Pin, Blue)
C362 (2Pin, Black)
2) 2)2) 2)
2)
SPLICE PACK SPLICE PACKSPLICE PACK SPLICE PACK
SPLICE PACK
S201
S202
S203
S204
S205Splice Pack Position Splice Pack PositionSplice Pack Position Splice Pack Position
Splice Pack Position Wiring WiringWiring Wiring
Wiring
Harness HarnessHarness Harness
Harness Color ColorColor Color
Color Splice Pack Splice PackSplice Pack Splice Pack
Splice Pack
Number NumberNumber Number
Number
Colorless
Black
Colorless
Colorless
ColorlessW/H Main
W/H Main
W/H Main
W/H Main
W/H MainUpper Fuse Box(Passenger Room)
Behind Cluster
Behind 4WD Switch
Behind Audio
Behind Front Right Kick Panel
Remark RemarkRemark Remark
Remark
Diesel only
Gasoline
Diesel
Gasoline
Gasoline
Diesel
Gasoline
Manual T/M
Automatic T/M
Diesel
Diesel
Gasoline
GSL : EURO IIIBehind Left Tail Lamp
Behind Left Tail Lamp
Inside Rear Bumper
Inside Tail Gate
Connector Number Connector NumberConnector Number Connector Number
Connector Number
(Pin Number, Color) (Pin Number, Color)(Pin Number, Color) (Pin Number, Color)
(Pin Number, Color)Connecting Connecting Connecting Connecting
Connecting
Wiring Harness Wiring HarnessWiring Harness Wiring Harness
Wiring Harness
Connector Position Connector PositionConnector Position Connector Position
Connector Position
C401 (2Pin, Black)
C402 (12Pin, Black)
C403 (3Pin, Black)
C404 (2Pin, Black)W/H Tail Gate - W/H Main
W/H Tail Gate - W/H Main
W/H Rear Bumper - W/H Main
W/H Tail Gate - W/H HMSL
Remark RemarkRemark Remark
Remark
3) 3)3) 3)
3)
GROUND GROUNDGROUND GROUND
GROUND
G101
G102
G103Ground Position Ground PositionGround Position Ground Position
Ground Position
Wiring Harness Wiring HarnessWiring Harness Wiring Harness
Wiring Harness Number NumberNumber Number
Number
Ground GroundGround Ground
Ground
W/H Engine Room
Battery
W/H Engine RoomLeft Fender Next to Battery
Center Engine Block
Right Fender Engine Room
Pin PinPin Pin
Pin
Number NumberNumber Number
Number
8
20
14
14
8

2-6 2-6 2-6 2-6
2-6
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS3. 3.3. 3.
3.
WIRING HARNESS & CONNECT WIRING HARNESS & CONNECTWIRING HARNESS & CONNECT WIRING HARNESS & CONNECT
WIRING HARNESS & CONNECT
OR & GR OR & GROR & GR OR & GR
OR & GR
OUND LOCA OUND LOCAOUND LOCA OUND LOCA
OUND LOCA
TION TIONTION TION
TION1) 1)1) 1)
1)
W/H ENGINE ROOM W/H ENGINE ROOMW/H ENGINE ROOM W/H ENGINE ROOM
W/H ENGINE ROOM
1. Starting motor
2. G102
3. -
4. Compressor
5. Wheel speed sensor(FRT LH)
6. Starting motor "ST" terminal connector
7. Canister purge valve (Gasoline E/G)
8. Pre-heating time control unit (Diesel E/G)
9. C109 (Diesel E/G)
10. J102
11. J101
12. G101
13. Turn signal & position lamp(FRT LH)
14. Fog lamp(FRT LH)
15. Head lamp(FRT LH)
16. HLLD (FRT LH)
17. Hood switch
18. Thermo switch (Diesel E/G)
19. LH horn
20. Condenser fan motor-Non A/conditioner
21. Condenser fan motor(LH)
22. Resistor
23. RH horn
24. Fog lamp(FRT RH)
25. Condenser fan motor(RH)
26. Head lamp(FRT RH)
27. HLLD (FRT RH)
28. Turn signal & position lamp(FRT RH)
29. G103
30. C110 (Diesel E/G)
31. Alternator B+ (Diesel E/G)
32. J104
33. J103
34. C110 (Gasoline E/G)
35. Alternator B+ (Gasoline E/G)
36. -
37. C111
38. Wheel speed sensor(FRT RH)
39. Dual pressure switch
40. Washer motor
41. ADD (FRT RH)
42. C112
43. C113
FUSE &RELAY BOX
42
43
41
40
393435
37303138
2928
25
26
24
23
2221201918
17
1516
13
12111089
7
6
5
4321
14
27
3233

ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
2-13 2-13 2-13 2-13
2-13
9) 9)9) 9)
9)
W/H PRE-HEATING (DIESEL) W/H PRE-HEATING (DIESEL)W/H PRE-HEATING (DIESEL) W/H PRE-HEATING (DIESEL)
W/H PRE-HEATING (DIESEL)
1. Preheating time control relay
2. C109
3. Glow plug 1
4. Glow plug 2
5. Glow plug 3
6. Glow plug 4
7. Glow plug 5 (662 LA only)
8. Engine coolant temperature sensor (Gauge)