SSANGYONG KORANDO 1997 Service Repair Manual

1B3 -- 62 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
42. Install the poly V-- belt.
Notice
Be careful not to contaminate the belt.
43. By inserting a rod into the tensioning lever upper
hole and pulling the rod, install the bolt and then
tighten the nut.
Tightening Torque23 N∙m (17 lb-ft)
44. Install the oil dipstick tube bracket.
Tightening Torque10 N∙m(89lb-in)
45. Hold the cooling fan with the counter holder and
tighten the bolt.

OM600 ENGINE MECHANICAL 1B3 -- 63
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TIMING CASE COVER
Preceding Work : Removal of the cooling fan
Rmoval of the V-- belt tensioning device
Removal of the vibration damper and hub
Removal of the generator
1 Bolt 10N∙m (89 lb-in) .....................
2 Cylinder Head Cover
3 Gasket Replace..........................
4 Socket Bolt 25N∙m (18 lb-ft) ................
5 Fuel Filter
6 Square Nut
7OilPan
8 Socket Bolt 10N∙m (89 lb-in) ...............
9 Bolt M6 : 10N∙m (89 lb-in) ................
M8 : 23N∙m (17 lb-ft)
10 Power Steering Pump
11 Bolt
12 Belt Pulley13 Bolt 32N∙m (24 lb-ft) ......................
14 Timing Case Cover
15 Bolt 23N∙m (17 lb-ft) ......................
16 Generator Bracket
17 Bolt 45N∙m (33 lb-ft) ......................
18 Bolt 25N∙m (18 lb-ft) ......................
19 Bolt 10N∙m(89lb-in) .....................
20 Closing Cover
21 Socket Bolt 23N∙m (17 lb-ft) ................
22 Guide Pulley
23 Bolt 9N∙m(80lb-in) .......................
24 Guide Pulley Bracket
25 Nut 23N∙m (17 lb-ft) .......................

1B3 -- 64 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Tools Required
116 589 03 07 00 Socket Wrench
Removal Procedure
1. Remove the fan clutch and cooling fan belt pulley.
2. Drain the engine oil completely.
3. Remove the oil dipstick tube bracket bolts.
4. Remove the crankshaft pulley.
5. Loosen the bolt (1) and then remove the cylinder
head cover (2) and gasket.
6. Remove the vacuum pump.
7. Detach the closing cover (20). Remove the bolts(21)
and then remove the guide pulley (22).
8. Remove the guide pulley bracket (24).

OM600 ENGINE MECHANICAL 1B3 -- 65
D AEW OO M Y_2000
9. Disconnect the pipes of power steering pump and
remove the belt pulley.
Notice
Be careful not to lose the key.
10. Remove the nut and pull out the bolt and then re-
move the power steering pump.
11. Remove the generator bracket (16).
12. Remove the fuel filter.

1B3 -- 66 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
13. Remove the camshaft.
14. Remove the socket bolts(4) in the chain box.
Socket Wrench 115 589 03 07 00
15. Remove the injection pump.
Notice
See the “Removal of fuel injection pump”.
16. Remove the oil pan bolts (8, 9) in the area of the tim-
ing case cover (14).
17. Slightly loosen the remaining oil pan bolts.
18. Remove the timing case cover (19) bolts and then
remove the timing case cover (14).
Notice
Be careful not to damage the cylinder head gasket
or oil pan gasket.

OM600 ENGINE MECHANICAL 1B3 -- 67
D AEW OO M Y_2000
Installation Procedure
1. Thoroughly clean the sealing surface and apply
sealant.
2. Install the timing case cover.
Tightening Torque10 N∙m(89lb-in)
Notice
Bolts arrangement
1.M6 x 60
2.M6 x 70
3.M6 x 40
3. Tighten the socket bolts in the chain box.
Tightening Torque23 N∙m (17 lb-ft)
4. Tighten the oil pan bolts.
Tihi
Socket bolt10 N∙m (89 lb-in)
Tightening
TorqueM6 bolt10 N∙m (89 lb-in)TorqueM8 bolt23 N∙m (17 lb-ft)

1B3 -- 68 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
5. Install the flange, vibration damper and crankshaft
belt pulley.
Notice
Replace front radial seal if necessary.
6. Install the generator bracket.
TighteningFront25 N∙m (18 lb-ft)Tightening
To r q u eSide25 N∙m (18 lb-ft)
7. Install the generator.
TighteningTorqueUpper--25N∙m (18 lb-ft)TighteningTorqueLow -- 25 N∙m (18 lb-ft)
8. Install the cylinder head cover.
Tightening Torque10 N∙m(89lb-in)
9. Tighten the injection pump mounting bolts.
Tightening Torque23 N∙m (17 lb-ft)

OM600 ENGINE MECHANICAL 1B3 -- 69
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10. Install the fuel filter.
Tightening Torque25 N∙m (18 lb-ft)
11. Install the vacuum pump.
Tightening Torque10 N∙m(89lb-in)
12. Install the power steering pump.
Tightening Torque23 N∙m (17 lb-ft)
13. Install the power steering pump pulley
Tightening Torque32 N∙m (24 lb-ft)
14. Install the guide pulley bracket
Tightening Torque9N∙m(80lb-in)

1B3 -- 70 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
15. Install the guide pulley (22) and fit the closing cover
(20).
Tightening Torque23 N∙m (17 lb-ft)
16. Replace the gasket (3) and install the cylinder head
cover (2).
Tightening Torque10 N∙m(89lb-in)
17. Install the cooling fan belt pulley and fan clutch.
18. Install the belt tensioning device and then install the
belt.
19. Install the cooling fan.
20. Fill the engine oil and check oil leaks by running the
engine.

OM600 ENGINE MECHANICAL 1B3 -- 71
D AEW OO M Y_2000
CRANKSHAFT END COVER
Preceding Work : Removal of flywheel and driven plate.
1 Crankshaft Flange
2 End Cover Clean, Loctite 573..............
3 Bolt 10N∙m, Loctite 573 ...................4 Radial Seal Replace.......................
5 Dowel Sleeve
6Bolt 10N∙m (89 lb-in), Loctite 573 ..........