engine SSANGYONG KORANDO 1997 Service Repair Manual

OM600 ENGINE CONTROLS 1F3 -- 37
D AEW OO M Y_2000
Tools Required
617 589 08 21 00 Position Sensor
Test Procedure
1. Remove the screw plug (5) and seal (4) and collect
oil in a suitable vessel.
2. Install the position sensor (1) into the governor
housing of the injection pump to be the guide pin of
the position sensor facing up.
3. Connect the battery terminal of position sensor (1)
to positive terminal (+) of battery.
Position Sensor 617 589 08 21 00
4. Rotate the crankshaft by hand (in direction of engine
rotation) until the lamp ’B’ lights up. Rotate the
crankshaft carefully further until both lamps ’A and
B’ come on. In this position, check the Rl value on
the crankshaft vibration damper.
SpecificationAT DC 1 4_-- 1 6_
Notice
If only lamp ’A’ lights up, repeat the test and if out of
specification, adjust start of delivery.

1F3 -- 38 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
Digital Tester, RIV Method
(Connection Diagram for Testers Without Adapter)
1 Fuel Injection Pump
2 Rl Sensor
3 Digital Tester4 TDC Pulse Sender Unit
5 Battery

OM600 ENGINE CONTROLS 1F3 -- 39
D AEW OO M Y_2000
(Connection Diagram for Testers With Adapter)
1 Fuel Injection Pump
2 Rl Sensor
3 Digital Tester4 TDC Pulse Sender Unit
5 Battery
6 Rl Pulse Generator
Service Data
Start of Delivery (RIV)AT DC 1 4_-- 1 6_
Idle SpeedOM661LA : 720 -- 820 rpm, OM662LA : 750 -- 850 rpm

1F3 -- 40 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
Tools Required
617 589 09 21 00 Rl Sensor
617589102100 TimingTester
667589002100 TDCPulseGenerator
Commercial Tools
ItemTools
Digigal TesterWith Pulse GeneratorBosch, MOT 001.03gg
Hartmann & Braun, EOMT3
Without Pulse GeneratorBosch, ETD 019.00
Sun, DIT 9000
ALV, Diesel -- Tester 875
Test Procedure
1. Remove the screw plug (7) and seal (8) collect oil in
a suitable vessel.
2. Install the Rl sensor into the governor housing of in-
jection pump (1).
Rl Sensor 617 589 10 21 00
3. Connect the digital tester and TDC pulse sender unit
according to connection diagram.
4. Run the engine at idle speed and check the Rl value
on the digital tester
Rl valueAT DC 1 4_-- 1 6_
Notice
If out of standard, adjust the start of delivery.
5. Stop the engine.
6. Remove the Rl sensor, digital tester and TDC pulse
sender unit.
7. Replace the seal and tighten the plug.
8. Check engine oil level and adjust if necessary.
Tightening Torque30 N∙m (22 lb-ft)

OM600 ENGINE CONTROLS 1F3 -- 41
D AEW OO M Y_2000
After Testing
Preceding Work : Start of delivery test
Position Sensor (RIV method)
1 Adjusting Screw
2 Bolt 23N∙m (17 lb-ft) ......................
3 Fuel Injection Pump4 Bolt 23N∙m (17 lb-ft) ......................
5 Scale Rl start of delivery = 14_-- 1 6_AT DC ..

1F3 -- 42 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
Tools Required
617 589 08 21 00 Position Sensor
Adjustment Procedure
1. Position the No. 1 cylinder at ATDC 15_
Notice
Do not rotate the engine in opposite direction of en-
gine rotation.
2. Remove the bolt (2) at the supporting bracket.
3. Remove the bolt (4).
4. Turn the adjusting screw (1) until both lamps ’A’ + ’B’
on the position sensor light up.
To t h e r i g h tStart of delivery retarded
To t h e l e f tStart of delivery advanced
Notice
If the adjustment range is not adequate, remove the
injection pump and reinstall.
Position Sensor 617 589 08 21 00
5. After adjusting, retighten all the bolt to the specified
torque.

OM600 ENGINE CONTROLS 1F3 -- 43
D AEW OO M Y_2000
Digital tester (RIV Method)
1 Bolt 23N∙m (17 lb-ft) ......................
2 Adjusting
Screw To the right : start of delivery retarded
To the left : start of delivery advanced3 Bolt 23N∙m (17 lb-ft) ......................
Service Data
Start of Delivery (RIV)AT DC 1 4_-- 1 6_
Ldling SpeedOM661LA : 720 -- 820 rpm, OM662LA : 750 -- 850 rpm
Tools Required
617 589 09 21 00 Rl Sensor
617 589 10 21 00 Timing Tester
667 589 00 21 00 TDC Pulse Generator
Commercial Tools
ItemTools
Digital TesterWith Pulse GeneratorBosch, MOT 001.03g
Hartmann & Braun, EOMT3
Without Pulse GeneratorBosch, ETD 019.00
Sun, DIT 9000
ALV, Diesel -- Tester 875

1F3 -- 44 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
Adjustment Procedure
1. Remove the bolt (3) at the supporting bracket.
2. Remove the bolts (1) at the timing case cover.
3. Run the engine at idle speed.
4. Turn the adjusting screw (2) until the specification
(15_±1_ATDC) is indicated on the digital tester.
To the RightStart of Delivery Retarded
To the LeftStart of Delivery Advanced

OM600 ENGINE CONTROLS 1F3 -- 45
D AEW OO M Y_2000
FUEL INJECTION PUMP
Preceding Work : Removal of vacuum pump
Removal of air cleaner housing
Removal of intake manifold
18 Chain Tensioner 80N∙m (59 lb-ft) ............
19 Seal Replace.............................
20 Bolt(Left -- Hand Thread) 46N∙m (34 lb-ft) .....
21 Washer
22 Bolt 23N∙m (17 lb-ft) .....................
23 Seal Replace.............................24 Oil Pan
25 Fuel Injection Pump
26 Seal Replace.............................
27 Screw Plug 30N∙m (22 lb-ft) ...............
28 Square Nut
Tools Required
000 589 77 03 00 Box Wrench Insert
601 589 00 08 00 Flange
601 589 05 21 00 Locking Screw
601 589 05 14 00 Assembly CageRemoval

1F3 -- 46 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
Removal Procedure
1. Position then no.1 cylinder at 15_ATDC.
Notice
Do not rotate the engine in opposition direction of
engine rotation.
2. Remove the connecting rod (9).
3. Disconnect the vacuum lines (13, 14).
4. Remove the accelerator control damper (10).
(Manual transmission vehicle)
5. Remove the suction line (16) and pressure line (4).
6. Remove the banjo bolt (1) and then remove the seal
(2) and fuel line (3).
7. Remove the plastic clip (8) on the injection line.
8. Disconnect the injection lines (15) from the injection
pump (25).
9. Remove the banjo bolt (1) and then remove the seal
(7) and return line (5).