SSANGYONG KORANDO 1997 Service Repair Manual

TIRE AND WHEELS 2E-7
SSANGYONG MY2002
KAA2E030
1. Mount the wheel and tire assembly.
2. Install the wheel nuts in the sequence shown. Do
not tighten the wheel nuts .
Installation Notice
Tightening Torque120 Nm (89 lb-ft)
3. Lower the vehicle.
4. Install the wheel cover.
ON-VEHICLE BALANCING
On-vehicle balancing will help correct vibrations due to
brake drum, rotor, and wheel cover imbalances.
Notice: Do not allow the front suspension to hang free.
When the drive axle is run at an extreme angle, extra
vibrations can occur, as well as damage to seals and
joints.
1. During on-vehicle balancing, do not remove the
bal-ance weights from the off-vehicle dynamic
balance.
2. If more than 28.4 grams (1 ounce) of additional
weight is required, split the weight between the inner
and the outer rim flanges.
Caution: Do not spin the drive wheels faster than
55 km/h (35 mph) as indicated by the
speedometer. This limit is necessary because
the speedometer indicates only one-half of the
actual wheel speed when one drive wheel is
spinning and the other drive wheel is stopped.
Personal injury and damage may result from
high-speed spinning.
3. Spin the driven tire and wheel assemblies using
the engine.

SSANGYONG MY2002
2E-10 TIRE AND WHEELS
psi
30
30
30 kPa
205
205
205Front
E32
E32Wheel Engine
Rear
SPECIFICATIONS
TIRE SIZE AND PRESSURE SPECIFICATIONS
Inflation Pressure at Full Load
psi
30
30
30 Tires
P235/75R15
P255/65R16
P255/70R157.0 JJx15
7.0 JJx16
7.0 JJx15kPa
205
205
205
psi
34
35
36
40
45
50
55
INFLATION PRESSURE CONVERSION SPECIFICATIONS
kPa
140
145
155
160
165
170
180psi
20
21
22
23
24
25
26kPa
185
190
200
205
215
220
230psi
27
28
29
30
31
32
33kPa
235
240
250
275
310
345
380
FASTENER TIGHTENING SPECIFICATIONS
89
Wheel Nut (Alloy Wheel)N

m ApplicationLb-In Lb-Ft
120
-

SECTION 3A
FRONT AXLE
TABLE OF CONTENTS
Specifications.......................................................3A-2
General Specifications.........................................3A-2
Fastener Tightening Specifications.......................3A-2
Component Locator.............................................3A-3
Front Axle Assembly ...........................................3A-3
Auto-Locking Hub................................................3A-4
Maintnance and Repair........................................3A-5
On-Vehicle Service.................................................3A-5
Vacuum Line........................................................3A-5Steering Knuckle and Drive Shaft.........................3A-7
Front Axle Assembly .........................................3A-12
Unit Repair.......................................................... 3A-16
Axle Housing.....................................................3A-16
Outer Joint Seal.................................................3A-23
Inner Tripot Seal................................................3A-24
Special Tools and Equipment............................ 3A-25
Special Tools Table............................................3A-25

SSAMGYONG MY2002
3A-2 FRONT AXLE
M/T
A/T
M/T
A/T
M/T
A/T
M/T
A/T
SPECIFICATIONS
GENERAL SPECIFICATIONS
Application
Drive Shaft Type
Axle Housing Type
Differential Type
Differential GearCV Joint
Build - up
Conventional
Hypoid Gear
4.56
5.38
4.27
4.89
4.55
5.86
3.73
4.89
1.3 L
SEA 80W/90, API GL - 5Description
661LA
662LA
E23
E32 Reduction Ratio
Oil Capacity
Oil Specification
FASTENER TIGHTENING SPECIFICATIONS
Steering Knuckle and Drive Shaft
36.8 - 44.2
18.4 - 25.8
51.6 - 66.3
11.0
-
62.7 - 77.4 Drive Shaft Cover Bolt
Drive Shaft to Front Axle Inner Shaft
Hub Flange Bolt
Hub Nut
Locking Hub Washer Screw
Wheel Speed SensorN
z zz z
zm ApplicationLb-InLb-Ft
50 - 60
25 - 35
70 - 90
15
2 - 4
85 - 105-
-
-
-
17.7 - 35.4
-

FRONT AXLE 3A-3
SSANGYONG MY2002
1 Drive Shaft
2 Axle Housing Mounting Bolt
3 Axle Housing
4 Cross Member
COMPONENT LOCATOR
FRONT AXLE ASSEMBLY
5 Brake Disc
6 Hub-Wheel
7 Locking Hub
KAA3A010

SSAMGYONG MY2002
3A-4 FRONT AXLE
AUTO-LOCKING HUB
1 Cap
2 Filter
3 Vacuum Diaphragm
4 Diaphragm Retainer
5 Piston
6 Bolt (M10)
7 Lock Washer
8 O-ring
9 Retaining Ring
10 Clutch Ring11 Body
12 Return Spring
13 Bearing
14 O-ring
15 Retaining Ring
16 Inner Drive Gear
17 Oil Seal
18 Oil Seal Race
19 Axle Retaining Ring
KAA3A020

FRONT AXLE 3A-5
SSANGYONG MY2002
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
VACUUM LINE
1 Hub A-Auto Vac Locking
2 Valve-Check
3 Valve A-Solenoid
4 Connector
5 House-Vcuum
6 Hose-Vacuum
7 Hose-Vacuum
8 Hose-Vacuum
9 Hose
10 Tube-corruagated
11 Clip
12 Band
KAA3A030
13 Clip
14 Bolt
15 Tube A-Vacuum
16 Clip-L/Hub Hose MTG
17 Cap-Hub Flange FRT
18 Flange-Hub FRT
19 Cap
20 Bolt
21 Washer
22 Ring-Retainer
23 Bolt

SSAMGYONG MY2002
3A-6 FRONT AXLE
Removal & Installation Procedure
1. Be careful not to change the valve when
connecting the check valve and each hose.
2. Adjust the clearance between the retainer ring (5)
and locking hub (7) using the shim(6).
Notice: Shim thickness : 0.1, 0.2, 0.3, 0.5, 1.0
mm
3. Tighten the auto locking hub cap bolt to the
specified torque and order.
Tightening Torque50 - 60 N•m
(37 - 44 lb-ft)
NormalMax. 0.2 mm
KAA3A040
KAA3A050
Installation Notice

FRONT AXLE 3A-7
SSANGYONG MY2002
STEERING KNUCKLE AND DRIVE SHAFT
1 Front Axle Inner Shaft
2 Front Axle Drive Shaft
3 Spring Washer4 Bolt............................ 45 - 60 Nm (33 - 44 lb-ft)
5 Steering Knuckle
KAA3A060

SSAMGYONG MY2002
3A-8 FRONT AXLE
Removal & Installation Procedure
1. Remove the tire.
Installation Notice
2. Remove the autolocking hub vacuum hose.
3. With ABS
Remove the wheel speed sensor from the steering
knuckle.
Installation Notice
4. Remove the mounting bolts and pull off the caliper
assembly.
Installation Notice
Notice: Be careful not to damage the brake hose.
KAA3A070
KAA3A080
KAA3A090
KAA3A100
Tightening
Torque80 - 120 Nm
(59 - 89 lb-ft)
110 - 130 Nm
(81 - 96 lb-ft)Steel Wheel
Aluminum
Wheel
Tightening Torque6 - 8 Nm
(53 - 71 lb-in)
Tightening
Torque25 - 35 Nm
(18 - 26 lb-ft)
85 - 105 Nm
(63 - 77 lb-ft)Hose Bolt
Mounting
Bolt