SSANGYONG KORANDO 1997 Service Repair Manual

SSANGYONG MY2002
3C-4 PROPELLER SHAFT
KAA3C070
KAA3C080
KAA3C060
ON-VEHICLE SERVICE
FRONT PROPELLER SHAFT
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front propeller shaft-to-front axle
assembly bolts.
Installation Notice
REPAIR INSTRUCTIONS
Tightening Torque7.0 - 8.5 kgm
Make alignment marks on the front propeller
shaft and front axle housing.
3. Remove the front propeller shaft-to-transfer case
bolts.
Installation Notice
Tightening Torque8.1 - 8.9 kgm
4. Remove the front propeller shaft.
5. Installation should follow the removal procedure in
the reverse order.
REAR PROPELLER SHAFT
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the rear propeller shaft-to-rear axle assem-
bly bolts.
Installation Notice
Tightening Torque7.0 - 8.5 kgm
Make alignment marks on the rear propeller
shaft and rear axle housing.

PROPELLER SHAFT 3C-5
SSANGYONG MY2002
KAA3C090
3. Remove the rear propeller shaft-to-transfer case
bolts.
Installation Notice
Tightening Torque8.1 - 8.9 kgm
4. Remove the rear propeller shaft.
5. Installation should follow the removal procedure in
the reverse order.

SSANGYONG MY2002
3C-6 PROPELLER SHAFT
UNIT REPAIR
PROPELLER SHAFT
Removal and Installation Procedure
1. Remove the front propeller shaft. Refer to “Front
Propeller Shaft” in this section.
2. Place alignment marks before removing the spider.
KAA3C100
KAA3C120
KAA3C110
KAA3C130
3. Using a snap ring pliers, remove the snap ring.
4. Slightly tapping the yoke shoulder using a brass
hammer, remove the bearing. Remove the
remaining bearings in the same way.
5. Disassemble the universal joint parts.
Installation Notice:
Clean the disassembled parts and replace them
if damaged.
Apply grease to the inner of the bearing cap of
the needle roller bearing and assemble the needle
roller.
GreaseEP#2

PROPELLER SHAFT 3C-7
SSANGYONG MY2002
55
63
55
63 Front Propeller Shaft-to-Front Axle Assembly
Front Propeller Shaft-to-Transfer Bolts
Rear Propeller Shaft-to-Rear Axle Assembly
Rear Propeller Shaft-to-Transfer BoltsN•m Application
Lb-InLb-Ft
75 - 85
81 - 89
70 - 85
81 - 89-
-
-
-
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS

SECTION 3D
REAR AXLE
TABLE OF CONTENTS
General Description and Operation.................3D-2
Specifications...................................................3D-2
Fastener Tightening Specifications..................3D-2
Diagnostic Information and Procedures........3D-3
Component Locator .........................................3D-4
Rear Axle Assembly .........................................3D-4
Cross Sectional View........................................3D-5
Rear Axle Shaft Assembly...............................3D-6
Maintenance and Repair..................................3D-8
On-Vehicle Service ..............................................3D-8Axle Shaft Assembly (With Disc Brake)..........3D-8
Axle Shaft Assembly (With Drum Brake)...... 3D-11
Rear Axle Housing .......................................... 3D-13
Unit Repair....................................................... 3D-18
Axle Assembly............................................... 3D-18
Differential Gear Assembly............................ 3D-20
Drive Shaft...................................................... 3D-25
Special Tools and Equipment....................... 3D-26
Special Tools Table........................................ 3D-26

SSANGYONG MY2002
3D-2 REAR AXLE
Disc Brake
Drum Brake50 - 65
4 - 8
85 - 105
50 - 65
150 - 180
30 - 45
30 - 45
150 - 180
150 - 180
70 - 80
12 - 23
6 - 8
1 - 19Lb-Ft Axle Shaft Type
Axle Housing Type
Differential
Reduction Ratio
OilType
Gear
Gasoline + M/T
Diesel + M/T
Gasoline + A/T
Diesel + A/T
Capacity
SpecificationSemi-floating
Build up
Conventional Type
Hypoid Gear
3.73
4.27
4.56
4.89
1.9
SAE 80W/90 or API GL-5
GENERAL DESCRIPTION AND OPERATION
SPECIFICATIONS
37 - 48
35 - 71
63 - 77
37 - 48
111 - 133
22 - 23
22 - 23
111 - 133
111 - 133
52 - 59
9 - 17
53 - 71
11 - 14 Flange fixing Bolt
Dust shield Bolt
Caliper Bolt
Fixing NutN
z zz z
zm ApplicationLb-In
-
-
-
-
-
-
-
-
-
-
-
-
-
FASTENER TIGHTENING SPECIFICATIONS
Rod Bolt
Shock absorber Bolt
Stabilizer bar cap bolt
Upper arm nut
Lower arm nut
Propeller shaft fixing bolt
LCRV Mounting Bolt
Air Breather Hose Bolt
Brake oil pipe (M10)

REAR AXLE 3D-3
SSANGYONG MY2002
DIAGNOSTIC INFORMATION AND PROCEDURES
Lack of Oil
Low Viscosity of Oil
Inferior Oil
Excessive Backlash of Ring Gears
Worn or Damaged Tooth of Ring and Pinion Gear
Worn or Damaged Tooth of Drive Pinion Gear
Wear of Side Bearing and Side Gear Spline
Bending of Axle Housing
Distortion of Differential Case
Wear of Pinion Shaft
Incorrect Drive Pinion Preload.
Incorrect Contact of Ring Gear and Pinion
Excessive Oil
Fault Seal of Carrier Contact Surface
Axle Housing Crack
Worn or Damaged Oil Seal
Worn or Damaged Tooth of Pinion or Side Gear
Wear of Pinion Shaft
Excessive Backlash of Pinion Gear and Side Gear
Excessive End-Play of Rear Axle Shaft
Incorrect Contact of Side Gear and Differential Case
Axle Housing Crack
Distortion or Poor Installation of Drive pinion Oil Seal
Damaged of Torn Drive Pinion Oil Seal
Loosened Bearing Collar
Worn or Damaged Universal Joint
Worn or damaged Axle Shaft Bearing
Lock of Oil
Insufficient Backlash of Gears
Excessive Preload of BearingReplenish
Replace
Replace
Adjust
Replace
Replace
Replace
Replace
Replace
Replace
Adjust
Reassembly
Adjust
Correct
Replace
Replace
Replace
Replace
Replace
Adjust
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replenish
Adjust
Adjust Checks Phenomena
Noise
(During Straight
Driving)
Oil Leakage
Noise (During Turning)
Heating
Action

SSANGYONG MY2002
3D-4 REAR AXLE
COMPONENT LOCATOR
REAR AXLE ASSEMBLY
KAA3D010
1 Axle Shaft/Tube
2 Stabilizer Bar
3 Spring Seat & Spring
4 Upper Arm5 Shock Absorber
6 Lateral Rod
7 Input Shaft
8 Axle Housing

REAR AXLE 3D-5
SSANGYONG MY2002
CROSS SECTIONAL VIEW
KAA3D020
1 Rear Axle Shaft Assembly
2 Bracket Assembly
3 Hub Oil Seal
4 Bolt
5 Axle Shaft Tube6 Coil Spring Seat (Lower)
7 Caliper Assembly
8 Input Shaft/Flange
9 Rod Mounting Bracket
10 Wheel Speed Sensor

SSANGYONG MY2002
3D-6 REAR AXLE
REAR AXLE SHAFT ASSEMBLY
With disc brake
KAA3D030
1 Brake Disc
2 Plug
3 Rear Axle Shaft
4 Nut
5 Washer
6 Parking Brake Cable7 Parking Brake Lining & Back Plate Assembly
8 Brake Caliper Assembly
9 Spring Washer
10 Bolt
11 Rear Axle Housing