SSANGYONG KORANDO 1997 Service Repair Manual

FRONT SUSPENSION 2C-13
SSANGYONG MY2002
4. Remove the crossmember mounting bolts and
nuts.
Installation Notice
KAA2C250
5. Remove the crossmember
6. Installation should follow the removal procedure
in the reverse order.
Tightening Torque 78 Nm (58 lb-ft)

SSANGYONG MY2002
2C-14 FRONT SUSPENSION
UNIT REPAIR
HUB AND BEARING
Tools Required
DW340-021-01 Handle
DW340-021-02 Front Inner Bearing Race Installer
DW340-021-03 Front Outer Bearing Race Installer
Disassembly and Assembly Procedure
1. Remove the front hub and bearing assembly.
Refer to “Front Hub Bearing Assembly” in this
section.
2. Remove the outer bearing
3. Remove the inner seal.
Notice:
The inner seal must be discard and replaced
with new parts.
4. Remove the inner bearing.
6. Remove the outer bearing race.
KAA2C260
KAA2C270
KAA2C280
5. Remove the inner bearing race.
KAA2C290

FRONT SUSPENSION 2C-15
SSANGYONG MY2002
Notice:
Install the outer bearing race using the front
outer bearing race installer DW340-021-03 and
handle DW340-021-01.
KAA2C300
KAA2C310
Install the inner bearing race using the front
inner bearing race installer DW340-021-02 and
handle DW 340-021-01.

SSANGYONG MY2002
2C-16 FRONT SUSPENSION
58
87
52
28
52
96
-
41
11
26
85
52
89
30
-
14
37/52
85
96 Crossmember Mounting Bolts
Front Axle Housing Mounting Nuts
Front Stabilizer-to-Stabilizer Link Nuts
Front Stabilizer Mounting Bolts
Front Shock Absorber Lower Mounting Nut
Fulcrum Pin Mounting Bolts and Nuts
Front Wheel Speed Sensor Bolt
Hub Flange Bolts
Hub Adjusting Nut
Lower Cover Bolts
Lower Ball Joint Nut
Lower Ball Joint Mounting Bolts
Lower Control Arm Mounting Bolts
Outer Tie Rod Nuts
Splash shield Mounting Bolts
Stabilizer Link-to-Lower Control Arm Nuts
Torsion Bar Fixing Nuts
Upper Ball Joint Nut and Bolts
Upper Ball Joint Mounting BoltsN

m ApplicationLb-In
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Lb-Ft
78
118
70
38
70
130
5
55
15
35
150
70
120
40
6
19
50/70
115
130-
-
-
-
-
-
35
-
-
-
-
-
-
-
53
-
-
-
-

FRONT SUSPENSION 2C-17
SSANGYONG MY2002
SPECIAL TOOLS AND EQUIPMENT
SPECIAL TOOLS TABLE
DW 340-050
Sliding Hammer
Front Hub Cap
KAA2C320
DW 340-070
Front Hub Flange
Remover
KAA2C330
661 589 13 33 00
Ball Joint Remover
KAA2C340
DW 340-021-02
Front Inner Bearing
Race Installer
KAA2C350
DW 340-060
Front Hub Cap
Remover/Installer
KAA2C360
661 589 01 07 00
Front Hub Adjusting
Nut Remover/Installer
2 C 3 7
DW 340-021-01
Handle
KAA2C380
DW 340-021-03
Front Outer Bearing
Race Installer
KAA2C390
KAA2C370

SECTION 2D
REAR SUSPENSION
TABLE OF CONTENTS
Components Locator............................................2D-2
Diagnostic Information and Procedures...............2D-3
Excessive Friction Check.....................................2D-3
Repair Instructions................................................2D-4
On-Vehicle Service.................................................2D-4
Rear Stabilizer.....................................................2D-4
Rear Stabilizer Link..............................................2D-4
Rear Shock Absorber ...........................................2D-5Lower Trailing Link................................................2D-5
Upper Trailing Link................................................2D-6
Rear Coil Spring...................................................2D-6
Lateral Rod..........................................................2D-7
Specifications.......................................................2D-8
Fastener Tightening Specifications.......................2D-8
Special Tools and Equipment...............................2D-9
Special Tools Table...............................................2D-9

SSANGYONG MY2002
2D-2 REAR SUSPENSION
COMPONENT LOCATOR
1 Rear Coil Spring Seat
2 Upper Trailing Link
3 Lateral Rod
4 Rear Shock Absorber5 Lower Trailing Link
6 Rear Stabilizer
7 Rear Stabilizer Link
8 Rear Coil Spring
KAA2D010

REAR SUSPENSION 2D-3
SSANGYONG MY2002
DIAGNOSTIC INFORMATION AND PROCEDURES
EXCESSIVE FRICTION CHECK
Ball Joint Inspection
Check excessive friction in the rear suspension as fol-
lows:
1. With the aid of a helper, lift up on the rear bumper
and raise the vehicle as high as possible. Slow
release the bumper and allow the car to assume
normal trim height.
2. Measure the distance from the floor to the center
of the bumper.3. Push down on the bumper, release slowly, and
allow the car to assume normal trim height.
4. Measure the distance from the floor to the center
of the bumper.
The distance between the two measurements should
be less than 12.7 mm (0.50 inch). If the difference
exceeds this limit, inspect the control arms for damage
or wear.

SSANGYONG MY2002
2D-4 REAR SUSPENSION
ON-VEHICLE SERVICE
REAR STABILIZER
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the rear stabilizer-to-rear stabilizer link nut.
Installation Notice
KAA2D020
KAA2D030
KAA2D040
3. Remove the rear stabilizer mounting bolts.
Installation Notice
4. Installation should follow the removal procedure in
the reverse order.
REPAIR INSTRUCTIONS
Tightening Torque 70 N•m (52 lb-ft)
Tightening Torque 38 Nm (28 lb-ft)
REAR STABILIZER LINK
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the rear stabilizer link-to-body frame nut.
Installation Notice
The distance between the end of the nut and
the end of the rear stabilizer link should be 10 -
13 mm (0.39 - 0.51 inch) at the connection of
the rear stabilizer link and body.
Tightening Torque 38 Nm (28 lb-ft)

REAR SUSPENSION 2D-5
SSANGYONG MY2002
3. Remove the rear stabilizer-to-rear stabilizer link nut.
Installation Notice
KAA2D020
KAA2D050
KAA2D060
REAR SHOCK ABSORBER
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the rear shock absorber lower mounting
nut.
Installation Notice
3. Remove the rear shock absorber upper mounting
nut.
Installation Notice
KAA2D070
L OWER TRAILING LINK
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the lower trailing link-to-body frame nut.
Installation Notice
Tightening Torque 70 Nm (52 lb-ft)
4. Installation should follow the removal procedure in
the reverse order.
Tightening Torque 38 Nm (43 lb-ft)
Tightening Torque 38 Nm (28 lb-ft)
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque165 Nm (122 lb-ft)