SSANGYONG KORANDO 2012 Service Manual

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Overview ▶
Crankshaft is installed on the cylinder block. The crankshaft converts the reciprocative movement of
piston to the rotatinal movement.
Layout and Components ▶
Crankshaft

02-36
Bottom of cylinder block Crankshaft sprocket installing surface
Crankshaft lower bearing Crankshaft lower bearing
Selection of crankshaft main bearing ▶
핀 펀치 마크별 베어링 선택
Pin
punch
markColorDiameter of crankshaft
main journal in cylinder
block (mm)
* Blue 62.500 ~ 62.506
** Yellow 62.506 ~ 62.513
*** Red 62.513 ~ 62.519
Mark ColorDiameter of
crankshaft main
journal (mm)
B Blue 57.960 ~ 57.965
Y Yellow 57.955 ~ 57.960
R Red 57.950 ~ 57.955
W White 57.945 ~ 57.950
V Violet 57.940 ~ 57.945
Engine
name
Main
journal
bearing
#1 #2 #3 #4 #5
G2 0DF
RRWWR

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Front view
Rear view
Spring pin (cylinder head mounting)
Expansion plug (exhaust: 6)
Screw plug (water jacket plug) (30Nm)
Screw plug (oil gallery plug)
Spring pin (T.G.C.C) A.
B.
C.
D.
E.
Overview ▶
The cylinder block is made of special cast iron, and contains the major components such as cylinder
head, crankshaft and piston assembly. There are oil and coolant galleries to lubricate and cool the
engine.
Components ▶
Plug screw (water jacket plug) (70Nm)
Expansion plug (intake: 4)
Spring pin (A/C mounting)
Oil gallery (oil filter assembly)
Ctankshaft position sensor mounting
Plug screw (oil gallery plug)
Spring pin (RR seal mounting) A.
B.
C.
D.
E.
F.
G.

02-38
Engine oil
Coolant
Coolant and oil flows ▶
Cylinder head
Cylinder block water
jacket
Coolant pumpCoolant pipe
Thermostat
Supply line to cylinder head
Oil pumpSupply line to PCJ
Main bearing
Oil filter assembly

04-31740-01
1. SPECIFICATION
Unit Description Specification
Air cleaner elementFilter type Dry, filter element
Filtering area0.225 m²
Service intervalClean every 7,500 km
Change every 15,000 km
Air cleaner assemblyWeight 1.45 kg
Operating temperature25℃
Capacity 7L
Shorten the service interval under severe conditions such as driving on a dusty road or offroad. *

04-4
2. LAYOUT
Intake Manifold Assy
Bolt
T-MAP sensor
Bolt
Intake Manifold Brkt 1.
2.
3.
4.
5.Bolt
Electric Throttle Body
Bolt
Acoustic Cover 6.
7.
8.
9.

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Air Cleaner Assy
Element Assy
Air Cleaner MTG NO.2
Insulator Collar
Spring Clamp
Resonance Duct
Resonance O-Ring
Air Cleaner MTG NO.1
Air Cleaner MTG Bolt 1.
3.
5.
6.
7.
8.
9.
10.
11.Snorkel Assy
Water Portector
Resonator Assy
RR Fascia MTG Screw Rivet
Bolt
Nut
Screw
Air Cleaner to Engine Hose Assy 12.
13.
14.
17.
18.
19.
20.
21.

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T-MAP sensorVIS valve
1. OVERVIEW
To improve the engine performance, the VIS system has been introduced in the intake manifold. It
<009700990096009d0090008b008c009a0047009b008f008c004702c8007300960095008e00470079009c00950095008c009902c9004700900095004700930096009e0047009a0097008c008c008b004700880095008b0047009b008f008c004702c8007a00
8f00960099009b00470079009c00950095008c009902c90047>in high speed.
And, to reduce the internal pulsation in the intake manifold, the Runner # 1 and #2 are located in
symmetry
p<0096009a0090009b0090009600950047009e0090009b008f00470079009c00950095008c00990047004a005a004700880095008b0047004a005b00550047007b009600470099008c008b009c008a008c0047009b008f008c00470088009000990047009900
8c009a0090009a009b00880095008a008c00530047009b008f>e throttle body is tilted b
2. COMPONENTS
VIS solenoid valve
Intake manifold assembly

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Purge control solenoid
valve
Blow-by hosePCV valve
Electronic throttle bodyAir cleaner element

04-8
When Long Runner is operating When Short Runner is operating
3. OPERATING PROCESS
Intake air flows