rear wheel SSANGYONG KORANDO 2012 Service Manual

01-8
4) Basic Inspection
(1) Horn operation
Listen for the horn sound when pressing the horn pad on the steering wheel. -
(2) Brake operation
Check if there is any abnormal noise, unusually long braking distance, or uneven braking force. If the
brake warning lamp does not go out even after starting the engien or are flashing during driving,
have the brake system checked immediately.
Check the brake pipes and hoses for connection, oil leak, crack or interference after changing the
position of tires. When replacing the tires, check the brake disc for surface condition and wear.
Check the parking brake cable and brake operation. Shorten the checking interval if the parking
brake is used frequently. -
-
-
(3) Exhaust system
Be aware to any changes in sound or smell from the exhaust system. These may be caused by leak or
overheat. Have the exhaust system checked and repaired immediately.
Inspect the exhaust system including catalytic converter. Inspect all the components and body frame
near the exhaust system. -
-
(4) Tires
Unusual vibration of the steering wheel and seats or pulling to one side on the straight and level roads
may indicates the uneven tire inflation pressure or poor wheel balance. -
(5) Steering and suspension system
Inspect the front and rear suspension and the steering system for damage, looseness or missing
parts, signs of wear or lack of lubrication. Inspect the power steering line and the hoses for
connection, leak, crack and chafing. Inspect the drive axle boot and seals for damage, tear or leak.
Replace or repair the system if necessary. -
(6) Engine oil
Check the oil level when the engine is still warm and add the specified engine oil if necessary. -
(7) Coolant
Check the coolant level in the coolant reservoir, coolant conditions (contamination, foreign material),
and hoses for damage and leak. Replace or add the Ssangyong genuine coolant, if needed. -
(8) Engine drive belt
Check all drive belts on the engine for wear, crack and looseness. Retighten or replace the belt, if
needed. -

02-4
2. TIGHTENING TORQUE
Component Size
QuantityTightening torque
(Nm)Remark
(Total torque)
Main bearing capM12×821055 ± 5Nm,
180˚Not re-usable
Connecting rod capM9×52840 ± 5Nm,
90˚ ± 10˚50~80Nm
Crankshaft rear cover
M6×20610 ± 1Nm-
Oil pumpM8×35325 ± 2.5Nm-
FlywheelM10×22845 ± 5Nm,
90˚ ± 10˚Not re-usable
Isolation damper center
boltM18×501200 ± 20Nm,
180˚ ± 20˚660~720Nm
Not re-usable
Oil panM6×201810 ± 1Nm-
M6×35210 ± 1Nm-
M6×85210 ± 1Nm-
M6×120210 ± 1Nm-
M8×40225 ± 2.5Nm-
HP pump main nutM14×1.5-8-11650 ± 5Nm-
HP pump mounting bolt
M8×553
25 ± 2.5Nm-
Cylinder headM13×1501285Nm
270° ± 10°-
Camshaft capM6×301610 ± 1Nm-
M8×60425 ± 2.5Nm-
Exhaust stud bolt 1015 ± 1.5Nm-
Exhaust sprocket boltM11×40130 ± 3Nm-
Chain tensioner screw
plugM38×1.5125 ± 2.5Nm
-
Coolant temperature
sensor120 ± 2.0Nm-
Belt auto tensionerM8×30(LOW)125 ± 2.5Nm-
M10×75(Upper)155 ± 5.5Nm-
Coolant pumpM6×50710 ± 1.0Nm-

01-4
Engine mounting bracket
2. MAJOR COMPONENTS
Front View ▶
Cylinder head front cover
Timing gear case cover
EPS idler pulley
Alternator
Water pump pulley
A/C compressor
Crankshaft pulley
Oil pan assembly
Rear View ▶
Camshaft position sensor
Breather nipple
Purge control solenoid valveCoolant temperature sensor
Electronic throttle body
T-MAP sensor
MCC complete
VIS solenoid valve Cylinder head cover
Dual mass flywheel
Crankshaft position sensor
Hydraulic tensioner assembly

01-8
4) Basic Inspection
(1) Horn operation
Listen for the horn sound when pressing the horn pad on the steering wheel. -
(2) Brake operation
Check if there is any abnormal noise, unusually long braking distance, or uneven braking force. If the
brake warning lamp does not go out even after starting the engien or are flashing during driving,
have the brake system checked immediately.
Check the brake pipes and hoses for connection, oil leak, crack or interference after changing the
position of tires. When replacing the tires, check the brake disc for surface condition and wear.
Check the parking brake cable and brake operation. Shorten the checking interval if the parking
brake is used frequently. -
-
-
(3) Exhaust system
Be aware to any changes in sound or smell from the exhaust system. These may be caused by leak or
overheat. Have the exhaust system checked and repaired immediately.
Inspect the exhaust system including catalytic converter. Inspect all the components and body frame
near the exhaust system. -
-
(4) Tires
Unusual vibration of the steering wheel and seats or pulling to one side on the straight and level roads
may indicates the uneven tire inflation pressure or poor wheel balance. -
(5) Steering and suspension system
Inspect the front and rear suspension and the steering system for damage, looseness or missing
parts, signs of wear or lack of lubrication. Inspect the power steering line and the hoses for
connection, leak, crack and chafing. Inspect the drive axle boot and seals for damage, tear or leak.
Replace or repair the system if necessary. -
(6) Engine oil
Check the oil level when the engine is still warm and add the specified engine oil if necessary. -
(7) Coolant
Check the coolant level in the coolant reservoir, coolant conditions (contamination, foreign material),
and hoses for damage and leak. Replace or add the Ssangyong genuine coolant, if needed. -
(8) Engine drive belt
Check all drive belts on the engine for wear, crack and looseness. Retighten or replace the belt, if
needed. -

01-70000-00
Brake Master cylinder type Tandem type
Booster type Vacuum assisted booster type
Brake type Front wheel Disc
Rear wheel Disc
Parking brake Mechanical type
Suspension Front suspension MacPherson + Coil spring
Rear suspension Multi-link + Coil spring
Air
ConditionerRefrigerant (capacity)
R-134a(430 ± 30g)
Electrical Battery type / Capacity (V-AH) MF / 12 - 90
Starter capacity (V-KW) 12 - 2.3
Alternator capacity (V-A) 14V-140A (EPS), 14V-120A (NPS)
* ( ) option
DescriptionDiesel 2.0 Engine
(D20DTF(Low CO2))
Manual
TransaxleOperating type Floor change type
Gear ratio 1st 3.385
2nd 1.708
3rd 1.033
4th 0.786
5th 0.730
6th 0.595
Reverse 3.747
Transfer Case Model 4WD
Type Electronic control type
Clutch Operating type Hydraulic type
Disc type Dry single diaphragm type
Power
SteeringType Rack and pinion
Steering angle Inner39.0°
Outer31.24°
Rear Axle Drive shaft type Independent
suspensionBall joint type (4WD)
Axle housing type Build-up type (4WD)

01-8
Steering wheel remote
control switchPassenger door switch
Lower main panel
switch
Start/stop switch
Cruise control switch
Hazard warning switch
bezel assembly
Multifunction switch
FATC switch
Drive door main switch
& Outside rearview mirror
switch
3. SWITCH SYSTEM LAYOUT

05-4
2. MAJOR CHANGES
SVC class
Previous Current
Rearranged pre-warning indicator which comes on and goes off when turning ignition on.
1) Steering wheel heating indicator added
2) Pre-warning indicator rearranged
3) Winter mode indicator added(DSL only)
STD class
Previous Current
Winter mode indicator added (one green LED)
SVC class
Previous Current
One indicator added since steering wheel heating function is equipped.

06-58510-00
1. OVERVIEW
Door panel switch (driver)
Door panel switch (passenger)
Door panel switch (rear)
IP panel switch
Steering wheel switch
Front console switch
Trunk switch
Headlining switch 1.
2.
3.
4.
5.
6.
7.
8.
1) Mounting Locations

06-26
Lower main panel switch
3) Lower Main Panel Switch
Rear fog lamp switch(EU ONLY)
Steering wheel heating switchHLLD(Headlamp Leveling Device)4WD LOCK switch
ESP OFF switch

06-278510-00
4WD LOCK switch
This switch is of push lock type, which
enables to increase/decrease the
torque to the rear wheels in AWD
mode.
Steering wheel heating switch
This switch is of push return type,
which is used to activate or deactivate
the steering wheel heating function.
ESP OFF switch
The ESP OFF switch is of push return
type, which is used to stop or resume
the ESP function.
4WD LOCK switch
This switch is of push lock type, which
enables to increase/decrease the
torque to the rear wheels in AWD
mode.
HLLD
(Headlamp Leveling Device)
The headlamp aiming can be adjusted
by using this dial-type switch.
Rear fog lamp switch
(EU ONLY)
This switch is of push return type,
which sends ON/OFF signal to the
BCM so that the BCM can switch on
the lamps by activating the rear fog
lamp relay.