service SSANGYONG MUSSO 1998 Workshop Repair Manual

2C-4 FRONT SUSPENSION
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
FRONT STABILIZER BAR
1 Front Stabilizer Bar
2 Bolt......................................................30-45 Nm
3 Fixing Cap
4 Bushing
5 Nut .......................................................60-80 Nm
6 Stabilizer Bar Link Assembly
7 Outer Washer8 Bushing
9 Center Washer
10 Lower Arm
11 Bushing
12 Outer Washer
13 Nut .......................................................16-22 Nm

Type
Spring Type
Coil Spring
Shock Absorber
Stabilizer TypeDescription
5-link
Coil Spring
13.8 mm
126.8 mm
384.5 mm
f139.6 mm
2.58 kg
Cylindrical Reciprocation Type
Torsion Bar Type
SECTION 2D
REAR SUSPENSION
TABLE OF CONTENTS
SPECIFICATIONS
GENERAL SPECIFICATIONS
Wire Diameter (mm)
Diameter (mm)
Free Heigth (mm)
Outer Diameter (mm)
Spring Constant (kg
·m)
Application
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 2D-1
General Specifications . . . . . . . . . . . . . . . . . . 2D-1
Fastener Tightening Specifications . . . . . . . . . 2D-1
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D-2
Noise (During Straight Driving) . . . . . . . . . . . . 2D-2
Oil Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . 2D-2
Noise (During Turning) . . . . . . . . . . . . . . . . . . 2D-2Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D-3
Component Locator . . . . . . . . . . . . . . . . . . . 2D-4
Maintenance and Repair . . . . . . . . . . . . . . . 2D-5
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 2D-5
Rear Suspension(5-Link) . . . . . . . . . . . . . . . . 2D-5
Rear Shock Absorber . . . . . . . . . . . . . . . . . . . 2D-9
FASTENER TIGHTENING SPECIFICATIONS
Application
Upper Nut
Stabilizer Bar Bolt
Lateral Rod Nut
Shock Absorber Mounting Nut Upper
Arm Fixing NutNlm
16 - 22
30 - 45
150 - 180
50 - 65
150 - 180

Description
Alumimun
7JJ X 15
Radial Tire
P215 / 75R 15 - 30psi
P235 / 75R 15 - 30psi
P255 / 70R 15 - 30psi Application
Wheel
SECTION 2E
TIRES AND WHEELS
TABLE OF CONTENTS
SPECIFICATIONS
GENERAL SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application
Wheel BoltNlm
80 - 120
110 - 130
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 2E-1
General Specifications . . . . . . . . . . . . . . . . . . 2E-1
Fastener Tightening Specifications . . . . . . . . . 2E-1
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 2E-2
Wear Pattern Diagnosis . . . . . . . . . . . . . . . . . 2E-2
Identification . . . . . . . . . . . . . . . . . . . . . . . . . 2E-3
Radial Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . 2E-3Wheel Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . 2E-3
Component Locator . . . . . . . . . . . . . . . . . . . 2E-4
Wheel and Tire . . . . . . . . . . . . . . . . . . . . . . . . 2E-4
Maintenance and Repair . . . . . . . . . . . . . . . 2E-5
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 2E-5
Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . 2E-5
Material
Size
Tire
Type
Size and Tire Pressure
Steel
Alumimum

TIRES AND WHEELS 2E-5
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
WHEELS AND TIRES
Removal & Installation Procedure
1. Inspection of tire
Check tread area for tread surface, crack, damage by nail
in or stones. Replace or repair if necessary.
lReplace the tire if tread-wear indicator of the tread
grooves appears where marked ' '
.
l
The wear limit of snow tire is the same as normal tire
(1.6mm) and indicator location is marked '
¯'.
Limit1.6mm
Standard2.66mm
Standard2.03mm 2. Wear limit.
3. Runout measurement.
lExcessive runout of tires and wheels can cause the
abnormal wear of tire. Using a dial indicator, measure
wheel and tire runout.
lMeasure radial runout at the rim flange and center of
the tire tread area.
lMeasure lateral runout at the tire bead area of the wheel
and tire sidewall.
Notice
If runout is excessive, replace the tire or wheel.

M/T
M/T
A/T (MB)
M/T
A/T (BTRA)
M/T
A/T (BTRA)
M/T
A/T (MB)
M/T
A/T (MB)
A/T (BTRA)
M/T
A/T (MB)
A/T (BTRA)
SECTION 3A
FRONT DRIVE AXLE
TABLE OF CONTENTS
SPECIFICATIONS
GENERAL SPECIFICATIONS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 3A-1
General Specifications . . . . . . . . . . . . . . . . . . 3A-1
Fastener Tightening Specifications . . . . . . . . . 3A-2
Component Locator . . . . . . . . . . . . . . . . . . . 3A-3
Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3A-3
Auto-Locking Hub . . . . . . . . . . . . . . . . . . . . . . 3A-4
Vacuum Circuit . . . . . . . . . . . . . . . . . . . . . . . . 3A-5
Maintenance and Repair . . . . . . . . . . . . . . . 3A-6
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 3A-6
Vacuum Line . . . . . . . . . . . . . . . . . . . . . . . . . . 3A-6
Steering Knuckle and Drive Shaft . . . . . . . . . . 3A-8
Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . 3A-14
Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . 3A-16
Axle Housing . . . . . . . . . . . . . . . . . . . . . . . . . 3A-16
Application
Drive Shaft Type
Axle Housing Type
Differential Type
Differential Gear
CV Joint
Build - up
Conventional
Hypoid Gear
4.56
4.56
3.73
4.56
5.38
4.27
4.89
4.89
4.55
4.55
4.55
5.86
3.73
3.73
4.89
1.4 L
SAE 80W/90, API GL - 5
Description
661NA
662NA
661LA
662LA
E20
E23
E32 Reduction Ratio
Oil Capacity
Oil Specification

3A-6 FRONT DRIVE AXLE
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
VACUUM LINE
1 Vacuum Auto-locking Hub Assembly
2 Bolt......................................................50-60 Nm
3 Cam Washer
4 Auto-locking Hub Cap
5 Retainer Ring
6 Shim
7 Locking Hub
8 Band
9 Hose (L : 400)
10 T-connector
11 Hose (L : 250, white)12 Check Valve
13 Hose (L :100, green)
14 Auto Locking Hub Solenoid Valve
1 5 Bolt
16 Hose (L :100, green)
17 T-connector
18 Hose (L : 720, yellow)
19 Hose (L :2, 360 , red)
20 Corrugated Tube
2 1 Clip
2 2 Clip

Diesel
Gasoline
(M161)
Gasoline
(M162) Diesel
GasolineApplication
Joint Type
Number of Spider
FrontFront
Rear
Front
Rear
Front (Full-Time)
Front (Part-Time)
Rear
Front
Rear
SECTION 3C
PROPELLER SHAFT
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 3C-1
General Specifications . . . . . . . . . . . . . . . . . . 3C-1
Component Locator . . . . . . . . . . . . . . . . . . . 3C-2
M/T & A/T (Part-time T/C) . . . . . . . . . . . . . . . . 3C-2
Maintenance and Repair . . . . . . . . . . . . . . . 3C-3
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 3C-3
Propeller Shaft . . . . . . . . . . . . . . . . . . . . . . . . 3C-3
SPECIFICATIONS
GENERAL SPECIFICATIONS
Description
Single or Single & Double Cardan
Single Cardan
Constant Velocity(CV) & Double Carden
Single Cardan
3
2
2
CV Joint : 1, Double Spiders : 1
2
Diesel
Gasoline
Shaft Dimensions
(L´O.D´I.D)
When Compressed
FullyFront
Rear
Front
Rear
Front
Rear-
-
-
M/T & MB A/T
BTRA A/T (2p-Type)
TONGIL
KSC
-576´f59.5´f63.5
973´
f63.5´f659.5
583.5´
f44.7´f50.8
973´
f63.5´f459.5
380.8´
f63.5´f59.5
591.5´
f63.5´f59.5
601.6´
f50.8´f44.7
579.6´
f50.8´f44.7
776.8´
f63.5´f59.5

PROPELLER SHAFT 3C-3
1 Front Axle
2 Bolt......................................................70-80 Nm
3 Front Propeller Shaft (661LA/662LA)
4 Front Propeller Shaft (E32)
5 Bolt......................................................81-89 Nm
6 Transfer Case
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
PROPELLER SHAFT
7 Bolt......................................................81-89 Nm
8 Rear Propeller Shaft
9 Bolt......................................................70-80 Nm
10 Rear Axle
11 Front Propeller Shaft (E20/E23)

SECTION 3D
REAR DRIVE AXLE
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 3D-1
General Specifications . . . . . . . . . . . . . . . . . . 3D-1
Fastener Tightening Specifications . . . . . . . . . 3D-2
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-3
Noise (During Straight Driving) . . . . . . . . . . . . 3D-3
Oil Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-3
Noise (During Turning) . . . . . . . . . . . . . . . . . . 3D-3
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-3
Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-4Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-4
Component Locator . . . . . . . . . . . . . . . . . . . 3D-5
Maintenance and Repair . . . . . . . . . . . . . . . 3D-6
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 3D-6
Axle Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-6
Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-9
Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . 3D-11
Axle Housing . . . . . . . . . . . . . . . . . . . . . . . . . 3D-11
LSD (Limited Slip Diffrential) . . . . . . . . . . . . . 3D-16
SPECIFICATIONS
GENERAL SPECIFICATIONS
Axle Shaft Type
Axle Housing Type
Differential
Reduction Ratio
Type
Gear
M/T
M/T
A/T (MB)
M/T
A/T (BTRA)
M/T
A/T (BTRA)
Description
Semi - floating
Salibury (Build-up)
Conventional Type
Hypoid Gear
4.55
4.55
3.73
4.55
5.38
4.27
4.89Application
661NA
662NA
661LA
662LA

3D-6 REAR DRIVE AXLE
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
AXLE SHAFT
1 Brake Disc
2 Dust Plug
3 Rear Axle Shaft
4 Nut .......................................................50-65 Nm
5 Washer
6 Parking Brake Cable7 Parking Brake Lining and Back Plate Assembly
8 Caliper Assembly
9 Gasket
1 0 Bolt....................................................85-100 Nm
11 Rear Axle Housing