SSANGYONG MUSSO 2003 Service Manual

GLASS AND MIRRORS 9L-5
Installation of Windshield
1. Cleaning of windshield mounting flange. Do not reuse a gauze over 20 times.
Saturate the gauze in solvent (lsoprophyl alcohol).
Keep the cleaned surface to be cleaned.
Apply body primer to the cleaned and dry body flange.
If body flange is oiled or contaminated, primer can not be applied.
Duration : 3 minutes - 8 hours (reapply after 8 hours).
If primer is applied to the body, clean off immediatelywith solvent (ethyl alcohol and ethyl acetate, 50 : 50 in volume).
Do not apply primers which is over its duration.
Be careful not to contaminate other parts.
2. Installation of windshield spacer.
Insert the spacer completely.
After inserting, there should be no clearance on the body.
- To the direction of the side spacer.
- To the direction of the lower spacer.
3. Cleaning of windshield glass. Clean the windshield glass keeping 15mm from the edge of glass.
Do not reuse a gauze over 20 times.
Saturate the gauze in solvent (lsoprophyl alcohol).
Do not touch the cleaned glass surface.
Apply glass primer to the cleaned and dry glass.
If glass is oiled or contaminated, primer can not be applied.

9L-6 GLASS AND MIRRORS
4. Installation of glass dam rubber. Using a double - faced adhesive tape, install the dam rubber keeping 10mm from the edge of glass. If intervals
are irregular, primers and sealants can be applied
unevenly.
If need to remove the improper dam rubber, do notremain the double - faced adhesive tape on the glass. Improperly installed tape causes the inferior appearance and weakening of adhesive strength of sealant.
5. Apply glass primer to the outer area of the dam rubber.
Notice
Do not apply body primer to the glass.
Do not touch the primer applied surface. If you touch, this may cause water leakage after installation of thewindshield.
Keep water or dust away from the primer applied surface.
6. Apply sealant to windshield glass. Uneven application of sealant may cause water leakageafter installation of the glass.
Do not touch the glass moldings and dam rubber whileapplying sealant.
Turn over the glass and apply sealant.
7. Using suction holders, install the windshield within 5minutes after application of sealant.

GLASS AND MIRRORS 9L-7
Installation of Side Glass For installation, refer to 'Installation of Windshield'.
1. Clean as the same procedure of windshield mounting flange(Apply primer).
Clean as the same procedure of windshield cleaning,
however keep 20mm from the edge of glass.
2. Apply primer to the side glass. Use sufficiently mixed primer in a mixer over 10 minutes.
Be careful not to contaminate other parts due to over application.
Duration : 1 minute - 24 hours (reapply after 24 hours).
Never use the primer containing deposits or floatingmaterials.
Do not apply primers which is over its duration.
Do not reuse a gauze over 20 times.
Apply evenly to glass.
3. Apply seaant to the side glass.
Turn over the glass and apply sealant.
Uneven application of sealant may cause water leakage after installation of the glass.

9L-8 GLASS AND MIRRORS
Tightening Torque 7.7 Nm
4. Before installation, ensure that the stay bolt washer is
inserted.
5. Using suction holders, install the side glass within 5minutes after application of sealant.

GLASS AND MIRRORS 9L-9
TAILGATE GLASS
1 Wiper Arm and Blade Assembly
2 Heating Lines3 Tailgate Trim
4 Tailgate Glass
Notice Removal and installation is as shown in upper drawings.

9L-10 GLASS AND MIRRORS
Installation of Tailgate Glass
1. Clean the tailgate flange. Do not reuse a gauze over 20 times.
Saturate the gauze in solvent (Isoprophyl alcohol).
Keep the cleaned surface to be cleaned.
Apply body primer to the cleaned and dry flange.
- If flange is oiled or contaminated, primer can not be
applied.
2. Apply primer after cleaning of tailgate flange. Keep primers in a refrigerator(-2 °C - +5 °C).
Use sufficiently mixed primer in a mixer over 10 minutes.
Apply primer within 2 hours after opening.
Do not apply primers which is over its druation.
Apply evenly to the flange.
Duration : 3 minutes - 8 hours (reapply after 8 hours).
If primer is applied to the body, clean off immediately with solvent.
Be careful not to contaminate other parts.
3. Clean the tailgate galss. Clean the glass keeping 15mm from the edge of glass.
Do not reuse a gauze over 20 times.
Saturate the gauze in solvent(Isoprophyl alcohol).
Do not touch the cleaned galss surface.
Apply glass primer to the cleaned and dry glass surface. If glass is oiled or contaminated, primer can not beapplied.
4. Apply primer to the tailgate glass. Use sufficiently mixed primer in a mixer over 10 minutes.
Be careful not to contaminate other parts due to overapplication.
Duration : 1 minute - 24 hours(reapply after 24 hours).
Never use the primer containing deposits or floatingmaterials.
Do not use primers which is over its duration.
Do not reuse a gauze over 20 times.
Apply evenly to glass.

GLASS AND MIRRORS 9L-11
5. Apply sealant to the glass. Turn over the glass and apply sealant.
Uneven application of sealant may cause water leakage after installation of glass.
Do not touch the glass moldings and dam rubber whileapplying sealant.
6. Using suction holders, install the tailgate glass within
5minutes after application of sealant.
Fix the glass with adhesive tape.
Apply sealant additionally between the quarter outer panel and tailgate glass moldings.

9L-12 GLASS AND MIRRORS1 Auto Dimming Room Mirror Assembly
2 Sensor (Front)
3 Sensor (Rear)
AUTO DIMMING ROOM MIRROR Layout
4 Switch
5 Cover
6 Lamp

SECTION 9N
FRAME AND UNDERBODY
TABLE OF CONTENTS
Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . 9N-2 Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9N-2
Component Locator . . . . . . . . . . . . . . . . . . . 9N-3 Body Mountings . . . . . . . . . . . . . . . . . . . . . . . 9N-3
Body Mounting-Sectional View . . . . . . . . . . . . 9N-4
Skid Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9N-5

9N-2 FRAME AND UNDERBODYDIMENSION
FRAME