engine SSANGYONG MUSSO 2003 Service Manual

OM600 ENGINE MECHANICAL 1B3-3
N

 m
12 2525
25 / 90 °
N 

 m
1010 23 32 4
2380 23Application
Stud Bolt Exhaust Manifold Not CamShaft Bearing Cap Bolt
12-Sided Bolt (M11)
Application
Oil Pan Bolt-Socket Bolt
Oil Pan Bolt- M6
Oil Pan Bolt- M23Belt Pulley Bolt Guide Pulley Bolt Guide Pulley Bracket Nut
Chain Tensioner
Tesioning Lever Bolt
Cylinder Head
Application
Camshaft Bearing Cap Bolt Camshaft Sprocket Bolt Exhaust Pipe Bolt& Nut
Chain TensionerInjection NozzleIntake Manifold Not Injection Nozzle Pipe Not
Oil Dipstick Tube BoltScrew Plug M18 x 15 N


 m
25
25 / 90 °
25804025 18 1050
Cam Support & Shaft
Timing Cover

1B3-4 OM600 ENGINE MECHANICALSPECIAL TOOLS
SPECIAL TOOLS TABLE
603 589 00 09 00
Serration Wrench
657 589 03 63 00
Sliding Hammer 000 589 77 03 00
Box Wrench Insert
601 589 00 66 00 Counter Sink
667 589 00 23 00 Height Gauge 602 589 00 40 00
Engine Lock
116 589 20 33 00
Sliding Hammer 603 589 00 40 00
Counter Holder

OM600 ENGINE MECHANICAL 1B3-5
116 589 03 07 00
T Type Socket Wrench
601 589 00 25 00
SPECIAL TOOLS TABLE (Co n t
’d)115 589 34 63 00
601 589 00 10 00
Cylinder Head Bolt 102
102 589 12 15 00(


17) Drift 102 589 00 15 00
(


34) Drift
617 589 10 21 00
RI Sensor 601 589 05 14 00
Assembly Cage

1B3-6 OM600 ENGINE MECHANICAL601 589 08 15 00Drift
001 589 53 21 00Dial Gauge 601 589 03 14 00
Sleeve
SPECIAL TOOLS TABLE (Co n t
’d)
103 589 00 33 00
Puller
601 589 07 21 00Depth Gauge
667 589 01 21 00Fixing Device 366 589 00 21 05
Extension
601 589 03 43 00
Oil Seal Assembler

OM600 ENGINE MECHANICAL 1B3-7
363 589 02 21 00
Dial Gauge Holder
000 589 33 33 00
Counter Support 000 589 04 14 00
Tensioning Strap
SPECIAL TOOLS TABLE (Co n t
’d)
116 589 07 15 00
Drift
000 589 25 33 00
Internal Extractor
102 589 05 33 00 Puller 601 589 01 59 00
Assembling Board 102 589 03 40 00
Magnetic Bar

1B3-8 OM600 ENGINE MECHANICAL601 589 02 59 00
Supporting Bridge
667 589 00 31 00 Press Lever 104 589 00 37 00
Pliers
SPECIAL TOOLS TABLE (Co n t
’d)
667 584 02 63 00
Supporting Bar
116 589 06 63 00
Magnetic Finger
603 589 01 40 00 Holding Wheel 000 589 10 68 00
Cylinder Brush
601 589 02 43 00
Drift

OM600 ENGINE MECHANICAL 1B3-9
601 589 02 23 00
Go/No Go Gauge
105 589 03 15 00 Drift (for Intake) 601 589 06 15 00
Drift (for Exhaust)
SPECIAL TOOLS TABLE (Co n t
’d)
601 589 05 15 00
Drift (for Intake)
103 589 02 15 00
Drift (for Exhaust)
346 589 00 63 00
Super Cooling Box 000 589 21 53 00
Reamer (for Intake) 000 589 10 53 00
Reamer (for Exhaust)

1B3-10 OM600 ENGINE MECHANICAL001 589 32 21 00Dial Gauge
001 589 53 21 00Dial Gauge 667 589 02 21 00
TDC Pulse Generator
SPECIAL TOOLS TABLE (Co n t
’d)
124 589 15 21 00
Tester
000 589 58 43 00
Chain Assembling Device
201 589 13 21 00Vacuum Tester 617 589 04 21 00
Tester
501 589 73 21 00
Vacuum Pump

OM600 ENGINE MECHANICAL 1B3-11
000 589 14 21 00Tester
001 589 65 09 00
Serration Wrench 116 589 02 34 00
Thread Bolt
SPECIAL TOOLS TABLE (Co n t
’d)
000 589 00 68 00
Cleaning Set
601 589 05 21 00Looking Screw 617 589 08 21 00 Position Sensor
667 589 04 63 00
Retaining Plate
601 589 00 08 00 Flange

1B3-12 OM600 ENGINE MECHANICALMAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
ENGINE ASSEMBLY