clutch SSANGYONG MUSSO 2003 Owner's Manual

1D2-2 M161 ENGINE COOLINGFASTENER TIGHTENING SPECIFICATIONS
N

 m
30
22.5 - 27.5
9 - 11
9 - 11
9 - 11
40.5 - 49.5
3 - 73 - 7
Application
Coolant Drain PlugEngine Hanger Bracket and Coolant OutletPort Bolt Thermostat Cover Bracket Bolt Oil Cooler Pipe Line BoltCooling Fan BoltViscous Clutch Bolt
Automatic Transmission Oil Cooling Hose Bolt Cooling Fan Shroud Bolt

M161 ENGINE COOLING 1D2-7
COOLING FAN AND VISCOUS CLUTCH
1 Bolt (M6 X 14, 3 piece) ........................... 9-11 Nm
2 Cooling Fan 3 Viscous Clutch
4 Union Nut (Left Threaded Screw) ... 40.5-49.5 Nm

1D2-8 M161 ENGINE COOLING
Tools Required
111 589 02 01 00 Open End Wrench
111 589 00 40 00 Open End Wrench Removal & Installation Procedure
1. Install the holder (special tool : 111 589 00 40 00) to the boltat the pulley as shown in the right figure to hold the pulley.
2. Remove the viscous clutch using an open end wrench (special tool : 111 589 02 01 00). Installation Notice
Notice
The union nut is left threaded screw.
3. Remove the 3 bolts (1) from the viscous clutch and remove the cooling fan and the viscous clutch.Installation Notice
Tightening Torque 40.5 - 49.5 Nm
Tightening Torque 9 - 11 Nm
Notice
You may change the procedure (2) and (3) if necessary.
4. Installation should follow the removal procedure in the reverse order.

M161 ENGINE COOLING 1D2-9
COOLANT PUMP Preceding Work : Removal of viscous clutch
1 Bolt (M6 X 45, 1 piece) ........................... 9-11 Nm
2 Bolt (M6 X 95, 1 piece) ........................... 9-11 Nm
3 Bolt (M6 X 25, 4 piece) ........................... 9-11 Nm
4 Bolt (M8 X 85, 2 piece) ...................20.5-20.5 Nm
5 Coolant Pump Housing
6 Bolt (M6 X 16, 4 piece) ........................... 9-11 Nm 7 Coolant Pump Pulley
8 Coolant Inlet Hose
9 Heater Hose
10 Coolant Bypass Hose 11 Gasket

1D2-12 M161 ENGINE COOLING
THERMOSTAT HOUSING ASSEMBLY Preceding Work : Removal of viscous clutch
1a Bolt (M6 X 95, 2 pieces)......................... 9-11 Nm
1b Bolt (M8 X 75, 2 pieces) .................22.5-27.5 Nm
1 c Bolt (M8 X 35, 1 piece) ...................22.5-27.5 Nm
2 Thermostat Housing Assembly
3 O-ring 4 De-aeration Hose
5 Coolant Outlet Hose
6 Coolant Bypass Hose
7 Tensioning Device Shock Absorber
8 Engine Hanger Brocket

SECTION 1D3
OM600 ENGINE COOLING
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1D3-1General Specifications . . . . . . . . . . . . . . . . . 1D3-1
Fastener Tightening Specifications . . . . . . . . 1D3-1
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 1D3-2 Cooling Circulation . . . . . . . . . . . . . . . . . . . . 1D3-2
Thermostat Operation . . . . . . . . . . . . . . . . . 1D3-3
Cooling System Leakage Test . . . . . . . . . . . 1D3-4
Maintenance and Repair . . . . . . . . . . . . . . 1D3-5 On-Vehicle Service . . . . . . . . . . . . . . . . . . . .
1D3-5
Drain and Filling of Coolant . . . . . . . . . . . . . 1D3-5
Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . 1D3-6
Coolant Pump Housing . . . . . . . . . . . . . . . . . 1D3-8
Cooling Fan Clutch . . . . . . . . . . . . . . . . . . . 1D3-10
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D3-12
Cooling Sub-System . . . . . . . . . . . . . . . . . . 1D3-14
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . 1D3-16
TABLE OF CONTENTS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.
Application
Coolant
Mixing Ratio (Water : anticorrosion) Capacity
Description
ALUTEC P- 78 50 : 50
10.5L - 11L 9.5L - 10L
SPECIFICATIONS
GENERAL SPECIFICATIONS
Application
Coolant Pump Bolt Belt Pulley BoltCoolant Pump Housing Return Pipe BoltThermostat Bolt Cooling Fan Clutch Socket Bolt (Center) Cooling Fan Clutch Socket Bolt (Side)Radiator BoltCoolant Sub-tank BoltN 

 m
10 101010 45 10
3 - 73 - 7
FASTENER TIGHTENING SPECIFICATIONS
662LA 661LA

1D3-10 OM600 ENGINE COOLING COOLING FAN CLUTCH
1 Belt Pulley
2 Cooling Fan Clutch
3 Cooling Fan4 Socket Bolt
................................................ 45 Nm
5 Socket Bolt ................................................ 10 Nm
Tools Required 603 589 00 40 00 Counter Holder

OM600 ENGINE COOLING 1D3-11
Removal & Installation Procedure
1. Hold the bolt pulley with counter holder and remove thebolt(4).
Counter Holder 603 589 00 40 00
Installation Notice
Tightening Torque 45 Nm
2. Remove the socket bolt(5) and then remove the cooling fan(3) and fan clutch(2). Notice
Keep the fan clutch vertically. Installation Notice
Tightening Torque 10 Nm
3. Installation should follow the removal procedure in the reverse order.

1F1-38 M162 ENGINE CONTROLS
Pin No.Abbreciation
Decription
21 222324252627282930313233343536373839404142434445464748495051525354555657585960 BRS
-----
KLIKU ---
GND
SP1+5V KP
TEV ML -
CAN L
CAN H -- - -
KPI
KLIMAKLIMA -
SP1SSP2S BLS
GND
SP2+2.5V S+BWA
S-B
KSK -
AUS
DIAG
V-SIG
TN-SIG
Brake switch-----Air conditioning clutch relay---Pedal potentiometer 1 groundPedal potentiometer 1 supplyFuel pump relay
Tank purge valveEngine fan (H1)-CAN-LowCAN-High-- - -Clutch switchAir conditioningElectronic traction signal-Pedal potentiometer 1 signalPedal potentiometer 2 signalBrake light switchPedal potentiometer 2 groundPedal potentiometer 2 supplyCruise accelerate/SetCruise resumeCruise decelerate/SetCruise safety contact switch-Cruise off switchDiagnostics (k-line)
Vehicle speed signalEngine speed signal

M162 ENGINE CONTROLS 1F1-41
Application
Pin No.Description
- Starter motor TM.50- - Electronic ground--- Lambda probe 1 heating Power ground TM.31
V-BATTERY TM.87
V-BATTERY TM.30Immobilizer crypto read Immobilizer crypto write -Lambda probe 1 groundLambda probe 1 signal- - -Brake switch-- - --Air conditioning clutch relay- - -1 23 4 5678 9
10 11
12 13 14 15161718 19 20212223 24 25262728 29 30-
TM.50 - -
GND - --
LSH1
TM.31TM.87TM.30
WFS I/O WFS O
-
GND LS1 - - -
BRS -- - --
KLIKU - - - -
--
-- -





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- - -
-- - --
- - - -
- -
- --






-

- - -
-- - --
- - -
: Standard, : Option Remarks
Abbreviation E32 ENG,
5speed M/T
E32 ENG,
4speed A/T (BTRA)