height SSANGYONG MUSSO 2003 Owner's Guide

4B-4 MASTER CYLINDER
6. Loosen the nut of booster and remove the booster from thedash panel. Installation Notice
Tightening Torque 8 - 18 Nm
7. Installation should follow the removal procedure in the reverse order.
8. Add the fluid and bleed.
9. If necessary, adjust the pedal height, pedal stroke and free play.

4C-4 POWER BOOSTER
6. Loosen the nut of booster and remove the booster from thedash panel. Installation Notice
Tightening Torque 8 - 18 Nm
7. Installation should follow the removal procedure in the reverse order.
8. Add the fluid and bleed.
9. If necessary, adjust the pedal height, pedal stroke and free play.

POWER BOOSTER 4C-5
PEDAL STROKE INSPECTION
1. Start the engine and stop it after one or two minutes.Depress the brake pedal several times. If the pedal goes down furthest the first time, but gradually rises after the second or third time, brake booster is normal.If there is no change in pedal stroke, the brake booster is abnormal.
2. Depress the brake pedal several times with engine stopped, and depress the brake pedal and start the engine. If the
pedal goes down slightly, the booster is normal.
3. Depress the brake pedal with engine running, and stop it with the pedal depressed. If there is no change in pedalheight during 30 sec., the booster is normal.

5C-12 CLUTCH
Inspection Procedure
1. Clutch Cover Check the diaphragm spring tip for wear and height
unevenness.
Check the pressure plate surface for wear, crack and
discoloration.
Check the strap plate rivet for looseness and replace
the clutch cover if loosened.
Unevenness Limit 0.8 mm
2. Clutch Disc Check the facing for rivet looseness, excessive runout,
sticks, oil and grease.
Measure the rivet head depth. If out limit, replace the disc.
3. Clutch Release Bearing The release bearing is permanently lubricated and
requires no cleaning.
Check the bearing for sticks, damage, abnormal noise,
turning drag and wear.
4. Release Fork If there is abnormal wear in contact point with bearing,
replace the release fork.
Wear Limit 0.3 mm

5C-16 CLUTCH
Inspection Procedure
1. Pedal Stroke (A).Notice
To adjust the pedal stroke, loosen the lock nut (H) of the
interlock switch (G) and turn the two lock auto until the stroke is correct.
Max. Stroke 158 mm
2. Pedal Height (B). Notice
To adjust the pedal height, loosen the lock nut (C) of the
stopper bolt(D) and turn the stopper bolt until the height iscorrect.
Height (From the Floor Carpet) 147 - 187 mm
3. Pedal Free Play (E). Notice
To adjust the pedal free play, loosen the lock nut (F) of the
master cylinder and turn the push rod until the free play is correct.
4. Check the fulcrum pin and the bushing for wear, the pedal for bending and the spring for damage.
Free Play 5 - 10 Nm

9A-26 BODY WIRING SYSTEM
DRIVER'S SEAT1 Main Wiring Connector
2 Tilt Motor
3 Heater Control Unit
4 Height Motor 5 Slide Motor
6 Back Seat Wiring Connector
7 Seat Heater
8 Driver Seat Switch

SECTION 9H
SEATS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 9H-1 General Specifications . . . . . . . . . . . . . . . . . . 9H-1
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-2
Schematic and Routing Diagrams . . . . . . . . 9H-3 Power Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-3
Seat Warmer . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-4Seat Belt & Tension Reducer Circuit . . . . . . . . 9H-5
Component Locator . . . . . . . . . . . . . . . . . . . 9H-6 Front Seat & Rear Seat . . . . . . . . . . . . . . . . . 9H-6
Maintenance and Repair . . . . . . . . . . . . . . . 9H-7
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 9H-7
SPECIFICATIONS
GENERAL SPECIFICATIONS
Slide
Tilt Height
Tilt and Height(up)SlideSlide
Tilt and Height Load Rating
Operating Temperature RangeSwitch Operating Force
Application
Deseription
DC11 - 15V
-30°C - 80°C
20 ± 7mm/sec
10.6 ± 5mm/sec 7 ± 2mm/sec
Tilt:35 ± 2mm, Height:35 ± 2mm
Forward:230mmLess Then 7A Less Then 7A DC12V 1A
-30°C - 80°C 0.3 - 0.7Kgf
Operating Voltage
Operating Temperature Range Seat Operating Speed(at 13.5V) Seat Operating Distance Operating Current(at 13.5V) Seat Heater Switch

SEATS 9H-7
MAINTENANCE AND REPAIRON-VEHICLE SERVICE
1 Slide Adjusting Motor
2 Height Adjusting Motor
3 Tilt Adjusting Motor
4 Recline Adjusting Motor 5 Driver's Power Seat Recline Switch
6 Driver's Power Seat Switch(Slide, Height, Tilt)
7 Seat Heater Control Unit
8 Seat Heater Switch

9H-8 SEATS
Power Seat Connector and Connection Circuit Driver's Power Seat Switch
Size and Color1.25LB
1.25Br
1.25Y
1.25BR 1.25B
1.25BW
1.25LB
1.25LY 1.25G
1.25BY Connection Circuit
Tilt (UP)
Tilt (DOWN) Slide (RR)
Slide (FRT) Ground
Battery (+)
Recline (RR)
Recline (FRT)
Height (UP)
Height (DOWN)
No.
1 2 567
10
11
121314

9P-6 DOORS
Adjustment Procedure
1. Adjust the striker in forward / rearward and left / rightdirections. Adjust striker height by increasing / decreasing the shims.

2. Adjust the position of the striker as described above.
3. Adjust the position of the safety hook as described above.