radiator SSANGYONG MUSSO 2003 Owner's Guide

OM600 ENGINE COOLING 1D3-5
DRAIN AND FILLING OF COOLANT Preceding Work : Removal of skid plate Drain / Filling
1. Loosen the pressure cap of reservoir by 1 notch and removepressure and then loosen the cap. Notice Do not remove radiator cap when coolant is above 90 °C.
2. Open the drain plug and drain the coolant.
Notice Collect the coolant by using the proper bottle.
3. Remove the drain plug(1) and seal(2) of cylinder block and drain the coolant.
4. Replace the seal to new one and tighten the drain plug
Installation Notice
Tightening Torque 30 Nm
5. Tighten the drain plug of the lower radiator.
6. Fill the coolant through coolant reservoir-tank. Notice
A proportion of 50% by volume of water / anticorrosion
must be ensured
7. After engine is running at idle speed, check the level of coolant. If necessary, add enough specified coolant. MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE

1D3-12 OM600 ENGINE COOLING
RADIATOR Preceding : Removal of cooling fan shroud
1 Radiator Inlet Hose...............OM662LA : 220mm
............................................. OM661LA : 321mm
2 Radiator outlet Hose
3 Radiator Deaeration Tube & Hose
4 Clamp 5 Spring Clamp
6 Bolt
.......................................................... 3-7 Nm
7 Radiator
8 Spring Clamp
9 Bolt ........................................................... 3-7Nm

OM600 ENGINE COOLING 1D3-13
Removal & Installation Procedure
1. Drain coolant from the radiator.
2. Remove the coolant thermoswich connector from radiator.
3. Remove the each coolant hose.
4. Remove the auto T/M oil cooling hose and cooling line.Installation Notice
5. Loosen the radiator upper mounting bolt and remove the mounting stopper and insulator.
6. Remove the radiator.
7. Check the radiator pin for crack, leakage and bending and replace it if necessany.
8. Installation should follow the removal procedure in the reverse order.
Tightening Torque Hose : 29 - 40Nm

1D3-14 OM600 ENGINE COOLING
COOLING SUB-SYSTEM
1 Radiator
2 Cooling Fan Shroud
3 Bolt.......................................................... 3-7Nm
4 Cooling Fan Shroud
5 Radiator Deaieration Hose 7 Mounting Bracket
8 Make-up Cooling Hose
9 Bolt
........................................................... 3-7Nm
10 Cooling Reservoir-tank Cap 11 Cooling Reservoir-tank

OM600 ENGINE COOLING 1D3-15
Removal & Installation Procedure Cooling Fan Shroud
1. Remove the radiator deaeration hose and tube.Installation Notice
Tightening Torque 3 - 7 Nm
Tightening torque 3-7Nm
2. Check the shroud.
3. Installation should follow the removal procedure in the reverse order.
Coolant Sub-Tank
1. Drain the coolant from radiator.
2. Remove the each hose.
3. Loosen the mounting bolt of sub-tank and remove the coolant sub-tank. Installation Notice
4. Installation should follow the removal procedure in the reverse order.
Tightening Torque 3 - 7 Nm

BUMPERS AND FASCIAS 9O-3
Mounting Inspection
1. Clearance between the upper bumper and radiator grille.
2. Clearance between the upper bumper and headlampmoding.
Clearance 12 ± 1.0 mm
Clearance 9 mm
2. Clearance between the bumper and wheel arch.
Clearance10 mm