electric SSANGYONG MUSSO 2003 Manual Online

SECTION 9T
REMOTE KEYLESS ENTRY ANDANTI-THEFT SYSTEM
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cablewill help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 9T-1
REKES Specifications . . . . . . . . . . . . . . . . . . . 9T-1
Schematic and Routing Diagrams . . . . . . . . 9T-2
REKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9T-2
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 9T-3
SPECIFICATIONS
REKES SPECIFICATIONS Diagnosis Test . . . . . . . . . . . . . . . . . . . . . . . .
9T-3
Maintenance and Repair . . . . . . . . . . . . . . . 9T-5
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . 9T-5
REKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9T-5
Transmitter
Description DC 3V
-10 °C - 60 °C
Changeable Coin Type LITHIUM Battery (CR2032)
Above 2 years (10 times/day)
Application
Rated Voltage
Rated Range of Operating Temperature Model Durability
Description DC 12V
DC 8V - 16V
-30 °C - +80 °C
Above 5M
Maximum 3mA
Application
Rated Voltage
Rated Range of Operating Voltage
Rated Range of Operating Temperature Insulating Resistance Arm Current
Receiver

MUSSO-SPORTS 1A-5
SUPPLEMENT
KAA5A020
KAA5A020
KAA5A020EGR Valve and Lift Sensor
1. EGR valve: The output signals from EGR unit controls
the vacuum modulator 1 through step 1 to step 16 precisely, accordingly the opening value of EGR valvewill be changed.
2. Lift sensor (potentiometer): EGR unit converts the position of EGR valve into electrical signal to detectthe opening value of the valve (Lift sensor). In additionto, this compensates the opening value of EGR valveby controlling the vacuum modulator 1 when thereare some differences between the output signal fromvacuum modulator 1 and the input value ofpotentiometer from EGR valve. If the closing or opening value EGR valve is different from the output value due to the carbon and paticlematerial in exhaust gas, the opening value of EGRvalve is compensated by adjusted the vacuum levelof vacuum modulator.
Measured EGR valve opening value Step 1 2
Vacuum(mbar)
approx. -370 approx. -690 Valve opening
value (mm)
approx. 0.2approx. 6.0 Output
voltage (V)
approx. 1.7 ~ 2.1
approx. 9.6 ~ 11.6
1. The opening value of the valve is the internal moving distance of EGR valve by vacuum pressure. The valve starts to move when the vacuum pressurereaches approximately -370 mbar. If the EGR valveis fully opened, the moving distance will be 6 mmdue to -690 hpa of vacuum pressure.
2. The output voltage may vary according to the battery voltage in vehicles. These values have been convertedinto percentage from battery voltage in each step.


 Step 1: 15% of battery voltage


 Step 2: 64% of battery voltage
Location of EGR valve EGR valve arrangement
Vacuum modulator 1 Connector (potentiometer)
Circuit of potentiometer
312

1A-28 MUSSO-SPORTS
SUPPLEMENT
30 BAT+
15 IGN 1
58 ILL
31 GND
2 3
107
B E
ClusterL
20 388
6 B4
B2 Multi-Function Switch
(Turn Signal Switch)
GY GY B1
RH
LH
5 9
ILL OFF ON
4
Hazard
Switch
G204 G301
G201
E
f10
10A
F2110A E
f9
60A
F7 15A
1 GW
YB BG RG
GW LY
GL YW
B
BB
B Blinker Unit Y
W
GR
GR
4
S202 E
f2 80A
2 4G
G W
G
G
1 2
G
G102 G204
3 1
G303
24
G101
G101 31
FRT LH
Turn Signal Lamp
(Head Lamp)
RR LH
Turn SignalLamp
(Tail Lamp) FRT RH
Turn Signal Lamp
(Head Lamp)
RR RH
Turn SignalLamp
(Tail Lamp)
"28"
Cluster
YYY
B
B
B "25"
Cluster
C905 2
C203
5
C904 2 C108
C206
C905 8
3 C904
3
C101
4
C1031
11C905
6
C101
17
Fender Fender
C904
7
ELECTRICAL WIRING DIAGRAM
1. TURN SIGNAL LAMP, HAZARD LAMP CIRCUIT

1. HOW TO READ ELECTRICAL WIRING DIAGRAM ........................ 1-2
2. CIRCUIT IDENTIFICATION SYMBOL ............................................... 1-3
3. FUNCTION OF POWER SUPPLY LINE ............................................ 1-3
4. WIRING HARNESS COLOR IDENTIFICATION................................ 1-3
5. HOW TO CHECK TERMINAL NUMBER OF CONNECTOR .......... 1-3 CONTENTS
SECTION 1
HOW TO USE ELECTRICAL WIRING DIAGRAM

1-2 HOW TO USE ELECTRICAL WIRING DIAGRAM
1. HOW TO READ ELECTRICAL WIRING DIAGRAM1) CONTENTS OF ELECTRICAL WIRING DIAGRAM (CIRCUIT)
POSITION EXPLANATION
- Upper horizontal lines : Power supply lines
- Power supply lines : 30, 15, 15A, 15C, 58
- Ef20 or F2 : Fuse Number
• Ef20 : Fuse No #20 in engine room compartment
 F2 : Fuse No #2 in passenger room compartment
- Connector (C101~C901)  Connector No C203 terminal No1
* Refer to Major Connector Position (Section 2)
- S201 : Splice pack (S101~S306) * Refer to Major Splice Pack Position (Section2)
- Wiring Harness Color * Refer to Wiring Harness Color Abbreviation
- Internal circuit of component (Relay) (Component Name and Terminal Number)
- Internal circuit of component (Switch) (Component Name, Terminal Number and Connecting Wiring Circuit)
- J201 : Joint(J101~J401) * Refer to Major Joint Position(Section2)
- Lower horizontal line : Ground line  Ground position(G101~G402)
 B : Body Ground
* Refer to Major Ground Position (Section2)
A
B C D E
F
G
H
I
A
B
C
D F
G
E I
H

HOW TO USE ELECTRICAL WIRING DIAGRAM 1-3
Connector DiodeFuse in engine room fuse & relay box Fuse in passenger room fuse box Ground Joint - Inline wire connected point Splice pack(Junction connector)
C D
Ef F
G J
S
2. CIRCUIT IDENTIFICATION SYMBOL
3. FUNCTION OF POWER SUPPLY LINE (NUMBER)
IDENTIFICATION SYMBOL MEANING
Power supply No Power supply condition
Battery Voltage(B+) supply in Ignition Switch "ON" and "ST" (IGN 1)
Battery Voltage(B+) supply in Ignition Switch "ON" (IGN 2) Battery Voltage(B+) supply in Ignition Switch "ON" and "ACC"Battery Voltage(B+) supply directly regardless of Ignition Switch Ground connected to battery(
–)
Battery Voltage(B+) supply in Head Lamp Switch 1st and 2nd step
(Illumination circuit)
15
15A 15C
30 31 58
Abbreviation Color
BrownGreen Violet Pink
White
Orange
Light Green
Br
GV P
W
Or
LgAbbreviation Color
Sky BlueRed
Blue
Yellow
Gray
Black
Sb
RL Y
Gr B
4. WIRING HARNESS COLOR IDENTIFICATION 5. HOW TO CHECK
TERMINAL NUMBER OF CONNECTOR
- Terminal number is given based on Female Terminal Connector ex) Terminal Number 4 of C901 connection
Locking Terminal Number 4
of total 6 pins
Male Connector
(W/H Fuel Tank)
4 C901
Female Connector (W/H Floor)
C901
W/H Floor 13
2
46 5

CONTENTS
1. STARTING & CHARGING CIRCUIT ........................................................................................... 5-8
1) GSL E23 MB A/T ............................................................................................................... ...................................... 5-8
2) GSL BTRE A/T, GSL E32 MB A/T ................................................................................................. ........................5-10
3) DSL NA BTRE A/T, M/T ......................................................................................................... .................................5-12
4) DSL LA BTRE A/T, M/T ......................................................................................................... .................................5-14
2. PREHEAT'G UNIT CIRCUIT ...................................................................................................... 5-16
3. EGR CONTROL CIRCUIT.......................................................................................................... 5-18
4. ECM (E23, MSE) ............................................................................................................... .......... 5-20
1) OVPR, FUEL PUMP, CCP SOLENOID CIRCUIT ........................................................................................ ....... 5-20
(1) W/O EURO III ............................................................................................................... ..................................................................... 5-20
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-22
2) IGNITION COIL, SENSOR (CAM SHAFT, MAP, CKP), CAM SHAFT ACTUATOR, CPS CIRCUIT .............. 5-24 (1) W/O EURO III ............................................................................................................... ..................................................................... 5-24
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-26
SECTION 5
ELECTRICAL WIRING DIAGRAMS

2 ) GSL BTRE A/T ..................................................................................................................................................... 5-140
30. CLUSTER ............................................................................................................................... ... 5-142
1) SPEED METER, TACHO METER, TEMP GAUGE, FUEL GAUGE CIRCUIT ................................................ 5-142
2) WARNING LAMP(BA TTERY CHARGE, BRAKE, OIL PRESSURE, SEAT BELT, AIR BAG) CIRCUIT ....... 5-144
3) WARNING LAMP(ABS, EBD, TCS, 4WD, ECS), INDICATOR LAMP(4H, 4L, POWER)CIRCUIT ................. 5-146
4) WARNING LAMP(PREHEA T’G, DOOR OPEN), INDICATOR LAMP(ECONOMIC, DEFROSTER, WINTER,
T/SIGNAL, FOG, HIGH BEAM) CIRCUIT .............................................................................................. ..............5-148
5) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(BTRE A/T) ..................................................................... 5-150
6) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(E23 MB A/T) .................................................................. 5-152
7) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(E32 MB A/T) .................................................................. 5-154
31. STICS ....................................................................................................................... .................. 5-156
1) POWER SUPPLY, GROUND, CHIME BELL, BUZZER, WARNING LAMP(PARK'G BRAKE, SEAT BELT)
CIRCUIT ...................................................................................................................................................................... 5-156
2) FRONT WIPER CIRCUIT ...................................................................................................................................... 5-158
3) LAMP(ROOM, MAP, LUGGAGE), DOOR SWITCH CIRCUIT ............................................................................ 5-160
4) CENTRAL DOOR LOCK CIRCUIT ....................................................................................................................... 5-162
5) DEFROSTER,DLC CIRCUIT ............................................................................................................................... ..5-164
6) POWER WINDOW CIRCUIT ............................................................................................................................... .5-166
32. REKES, AUTO-DIMMING ROOM MIRROR CIRCUIT ............................................................ 5-168
33. SUN ROOF CIRCUIT ............................................................................................................ .... 5-170
34. REAR WIPER CIRCUIT .......................................................................................................... .. 5-172
35. ELECTRIC OSRV MIRROR CIRCUIT ..................................................................................... 5-174
36. DIGITAL CLOCK, SEAT BELT TENSION REDUCER CIRCUIT ........................................... 5-176
37. HORN, CIGAR LIGHTER CIRCUIT ......................................................................................... 5-178
38. POWER SEAT CIRCUIT ........................................................................................................... 5-180

5-6 ELECTRICAL WIRING DIAGRAMS
39. SEAT WARMER CIRCUIT ........................................................................................................ 5-182
40. AUDIO CIRCUIT ............................................................................................................... ........ 5-184
41. ABS 5.3 CIRCUIT ............................................................................................................. ........ 5-186
42. ABD 5.3 CIRCUIT ............................................................................................................. ........ 5-188
1) POWER SUPPLY, GROUND, WHEEL SPEED SENSOR CIRCUIT ................................................................. 5-188
2) MODULATOR CIRCUIT ......................................................................................................................................... 5-190
43. AIR BAG CIRCUIT ............................................................................................................. ...... 5-192
44. IMMOBILIZER(DIESEL-CRYPTO TYPE) CIRCUIT.................................................................. 5-194
45. IMMOBILIZER(GASOLINE HFM-ROLLING CODE TYPE) CIRCUIT ..................................... 5-196
46.TRAILER CONNECTOR CIRCUIT ........................................................................................... 5-198

5-8 ELECTRICAL WIRING DIAGRAMS
1. STARTING & CHARGING SYSTEM
1) GSL E23 MB A/TC101 (21Pin, Colorless) C102 (2Pin, Colorless) C108 (2Pin, Black) C110 (6Pin, Black) C208B (15Pin, Black)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C108
W/H GENERA- TOR C208B
W/H MAIN
C101
W/H MAIN C102
W/H MAIN C110
W/H MAIN
START LOCK
SWITCH (MB A/T) IGNITION SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESS
Main - Engine Main - Engine Genertor - Engine Main - Engine MainMain - T/M
CONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (GSL)Behind The ABS Module (HFM) Upper The T/C (GSL)
12345 678910
11 12 13 14 15 16 17 18 19 20 211212
135 2 46
1
4 52
8
14
7
93
15
13
10
11 6
12
76
12
4
38 N
P IGNR
D
3910123 456
11 2
29 38
28
13 2021
39 434842
M
+-30 (BAT +)
: M/T (HFM E20, E23)
15 (IGN 1) 15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G105
G104
B B
G201
BST 3
4
OFF
"12"ICU
ACC
ONST BL
BY BY BY
BL
BG
BG 162
F22
10A
F24
10A
RG
W
RGLB 18 5
2 1 YW YW YW
C108
Generator
I.C Regulator D+
B+ 1
C101
Resister 15
C101
14
Ef7
40A
E
f2 80A
BW L LW
Ignition Switch
C102
1
Battery Start LockSwitch(MB A/T)
BY StarterMotor
1
30 87
8685
2
Clutch Switch
1 2
C110
4 C208B
PNP
Relay
8
C208B
2